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55 results about "Quality costs" patented technology

In process improvement efforts, quality costs or cost of quality is a means to quantify the total cost of quality-related efforts and deficiencies. It was first described by Philip B Crosby in a 1956 Harvard Business Review article.

Method and apparatus for designing and manufacturing electronic circuits subject to process variations

Methods and apparatus are described in which, at design-time a thorough analysis and exploration is performed to represent a multi-objective “optimal” trade-off point or points, e.g. on Pareto curves, for the relevant cost (C) and constraint criteria. More formally, the trade-off points may e.g. be positions on a hyper-surface in an N-dimensional Pareto search space. The axes represent the relevant cost (C), quality cost (Q) and restriction (R) criteria. Each of these working points is determined by positions for the system operation (determined during the design-time mapping) for a selected set of decision knobs (e.g. the way data are organized in a memory hierarchy). The C-Q-R values are determined based on design-time models that then have to be “average-case” values in order to avoid a too worst-case characterisation. At processing time, first a run-time BIST manager performs a functional correctness test, i.e. checks all the modules based on stored self-test sequences and “equivalence checker” hardware. All units that fail are deactivated (so that they cannot consume any power any more) and with a flag the run-time trade-off controllers, e.g. Pareto controllers, are informed that these units are not available any more for the calibration or the mapping. At processing time, also a set of representative working points are “triggered” by an on-chip trade-off calibration manager, e.g. a Pareto calibration manager, that controls a set of monitors which measure the actual C-Q-R values and that calibrates the working points to their actual values. Especially timing monitors require a careful design because correctly calibrated absolute time scales have to be monitored.
Owner:INTERUNIVERSITAIR MICRO ELECTRONICS CENT (IMEC VZW)

Intelligent factory MES system

The invention discloses an intelligent factory MES system. The intelligent factory MES system comprises a service flow, quality inspection management, product quality tracing management, equipment monitoring management, equipment maintenance management, software and hardware or other external system interface requirements. According to the invention, a complete management system is provided for afactory, and the unnecessary waste of the factory is reduced. The all-dimensional tracing management of products from the material incoming step to the factory leaving step is realized. The quality ofproducts is greatly improved, and the safe and long-term operation of equipment is guaranteed. The data support is provided for the management layer during the macroscopic evaluation process of the product quality and the working efficiency of the quality inspection personnel is improved. As a result, products can become clear and transparent in the whole production process. The cause of qualityproblems can be found rapidly. Meanwhile, the measures for solving the quality bottleneck problem are formulated, and the quality cost is reduced. The warning equipment can be quickly handled with andthe system is complete. The intelligent management of the factory is greatly improved, and the management vulnerability of the factory is greatly reduced.
Owner:GUANGDONG HUILIPU ROAD & BRIDGE INFORMATION ENG

Balancing-optimalizing method, for project time limit, quality and cost, used in concrete faced rockfill dam construction

The invention belongs to the technical field of civil engineering, and provides a theoretical basis and a feasible, effective and practical method for an engineering decision, meanwhile, assists managerial staff of an engineering project in managing and controlling dam body filling construction; besides, the balancing-optimalizing method performs consideration from the whole life cycle of the engineering to comprehensively consider the important influence from the project time limit and the quality on the cost, and provides a construction scheme which more meets practical construction requirements and is more economical for decision makers. Therefore, the technical scheme adopted by the invention is that a balancing-optimalizing method, for the project time limit, the quality and the cost, used in the concrete faced rockfill dam construction builds a balancing-optimalizing model which is based on quality cost and decision preference, and gives a non-dominated sorting genetic algorithm which is used for optimizing model solution and based on fuzzy project time limit and fuzzy quality; a built mathematical model is a built objective function; a fuzzy measure Me method is adopted to calculate the project time limit, the quality, the construction cost and the total cost of each general scheme. Thus, the balancing-optimalizing method provided by the invention is mainly applied to the civil engineering.
Owner:TIANJIN UNIV

Form quality dynamic identification and modification control method in machining process

The invention discloses a form quality dynamical identification and modification control method in machining process. The form quality dynamical identification and modification control method in the machining process comprises the steps of (1) quality information real-time tracking, (2) form quality dynamic identification and (3) unusual form modification control, wherein the quality information real-time tracking is used for meeting the requirement that a large amount of bottom-layer data can reflect a present quality state of a workpiece form in the process of dynamic identification and modification, the form quality dynamic identification is used for carrying out data processing on acquired form quality information to acquire a dynamical quality product form, searching a form which is matched with the dynamical quality product form through an ergodic process form set and determining a belonging form type of the dynamical quality product form through similarity analysis, and the unusual form modification control is used for adopting a modification strategy ' deciding+choosing+calling' mechanism, dynamically carrying out modification control on a process exception form through a motion control unit and a motion executing mechanism. By the adoption of the form quality dynamical identification and modification control method in the machining process, the improvement of machining quality is benefited, the defects of quality is overcome in advance, quality cost is reduced, the improvement of production efficiency is benefited, off-line detection is avoided, sub-quality products can be machined again, and the economic benefit of an enterprise is improved.
Owner:XI AN JIAOTONG UNIV

Lateral grabbing assembling device for new energy battery

InactiveCN105774764AHigh precisionOvercoming problems such as short circuit scrappingGripping headsElectric propulsion mountingNew energyUltimate tensile strength
The invention provides a lateral grabbing assembling device for a new energy battery. The lateral grabbing assembling device comprises a supporting plate, a power mechanism, a grabbing mechanism and a control mechanism, wherein the power mechanism comprises a servo motor and a spiral screw rod; the servo motor is mounted on the supporting plate and is in driving connection with the grabbing mechanism through the spiral screw rod; the grabbing mechanism comprises a first clamping jaw and a second clamping jaw; the first clamping jaw and the second clamping jaw are mounted on the spiral screw rod in a sliding form; a battery clamping space is formed between the first clamping jaw and the second clamping jaw; the control mechanism is mounted on the first clamping jaw or the second clamping jaw and faces to the clamping space between the first clamping jaw and the second clamping jaw; the control mechanism is in signal transmission with the servo motor. The lateral grabbing assembling device for the new energy battery can be used for reducing the labor intensity for manually mounting an integrated battery pack, increasing the accuracy of battery mounting and integration, increasing the production efficiency and overcoming the problems of battery short circuit and scrapping caused by the fault of persons during a battery mounting process, so that the labor cost, manufacturing cost and quality cost of a battery assembling enterprise are greatly reduced.
Owner:BERGSTROM INTELLIGENT EQUIP KUNSHAN CO LTD

Picture processing method, picture processing device and picture processing platform

The invention provides a picture processing method, a picture processing device and a picture processing platform. The method comprises the following steps: obtaining attribute information of an original picture; aiming at a PNG picture, firstly performing lossless compression on the original picture, and then judging a transparent characteristic of the original picture; if a transparent pixel point does not exist, judging the area of the original picture or a picture color value; when the area of the picture is less than an area threshold or the picture color value is less than a color threshold, compressing the picture after the lossless compression, converting a format of the picture after the lossless compression into a JPG format, and then performing compression; and obtaining the picture, which has the smaller volume in the two pictures, through a comparison, and selecting the picture as a processed picture. In the scheme, judgments are performed through combinations with the picture transparent characteristic, the color value and the area of the PNG picture, original picture information is represented well in the smaller picture volume, the picture expression effect is improved, and the picture volume and quality cost performance are improved.
Owner:TENCENT TECH (SHENZHEN) CO LTD

Tolerance optimization method of feed mechanism

The invention discloses a tolerance optimization method of a feed mechanism. The method comprises the following steps: A, establishing a feed mechanism tolerance-processing cost function model: C(t)=a0e<-a1t>, wherein the C(t) expresses processing cost of a corresponding tolerance t and a0 and a1 are weighting coefficients of different processing cost evaluation functions; B, employing a random simulation algorithm to calculate a correlated statistic characteristic of a feed mechanism quality characteristic according to design parameters of all components of the feed mechanism and initial tolerance data; and C, employing a genetic algorithm to output an optimized tolerance of the design parameters according to the correlated statistic characteristic of the feed mechanism quality characteristic. According to the invention, correlated knowledge of tolerance robustness is employed and a quality-cost balance relation is utilized as a quality maxim for a tolerance robustness optimization design; therefore, it can be ensured that the quality of the feed mechanism has good robustness and processing cost of the mechanism can be effectively reduced, thereby reaching an optimum balance between the product quality and the cost and thus further improving product market competitiveness.
Owner:NINGBO TENGGONG PRECISION MFG

Rubber tube and rubber tube connecting piece assembling structure and assembling workbench

The invention provides a rubber tube and rubber tube connecting piece assembling structure and an assembling workbench. The rubber tube and rubber tube connecting piece assembling structure comprises the workbench, a first rubber tube locating block, a rubber tube limiting sliding block and a rubber tube connecting fixing block. The first rubber tube locating block is arranged above the workbench. An upper rubber tube fixing block is arranged on the upper side of the first rubber tube locating block. A rubber tube fixing device is arranged on the right side of the first rubber tube locating block. The rubber tube connecting fixing block is arranged on the right side of the rubber tube fixing device. Pneumatic assembling of a rubber tube assembly is achieved, the labor intensity of operation workers is lowered, and manual cost is reduced. The consistency of products assembled through a tool is greatly improved relative to manual operation, the quality complaints about the size are reduced, and quality cost can be reduced. Different parts can be fast switched through the tool, and replacement can be achieved within two minutes. Rubber tube locating is accurate through a rubber tube limiting block, operation is easy, and the assembly is taken conveniently. A locating device is relatively independent, and free combination can be achieved. The product tool development cost can be reduced.
Owner:TIANJIN PENGYI GRP CO LTD

Method and apparatus for designing and manufacturing electronic circuits subject to process variations

Methods and apparatus are described in which, at design-time a thorough analysis and exploration is performed to represent a multi-objective “optimal” trade-off point or points, e.g. on Pareto curves, for the relevant cost (C) and constraint criteria. More formally, the trade-off points may e.g. be positions on a hyper-surface in an N-dimensional Pareto search space. The axes represent the relevant cost (C), quality cost (Q) and restriction (R) criteria. Each of these working points is determined by positions for the system operation (determined during the design-time mapping) for a selected set of decision knobs (e.g. the way data are organized in a memory hierarchy). The C-Q-R values are determined based on design-time models that then have to be “average-case” values in order to avoid a too worst-case characterization. At processing time, first a run-time BIST manager performs a functional correctness test, i.e. checks all the modules based on stored self-test sequences and “equivalence checker” hardware. All units that fail are deactivated (so that they cannot consume any power any more) and with a flag the run-time trade-off controllers, e.g. Pareto controllers, are informed that these units are not available any more for the calibration or the mapping. At processing time, also a set of representative working points are “triggered” by an on-chip trade-off calibration manager, e.g. a Pareto calibration manager, that controls a set of monitors which measure the actual C-Q-R values and that calibrates the working points to their actual values. Especially timing monitors require a careful design because correctly calibrated absolute time scales have to be monitored.
Owner:INTERUNIVERSITAIR MICRO ELECTRONICS CENT (IMEC VZW)

New energy battery assembly device

The invention provides a new energy battery assembly device. The new energy battery assembly device comprises a support plate, a pressing plate, a limiting mechanism, a grabbing mechanism and a power mechanism, wherein the support plate is opposite to one surface of the pressing plate, the power mechanism is arranged on the support plate and is in transmission connection with the pressing plate, the limiting mechanism is arranged between the support plate and the pressing plate, the grabbing mechanism is arranged on the other surface of the pressing plate, the grabbing mechanism comprises four grabbing units which are opposite to four positioning holes of a new energy battery, and each grabbing unit comprises a silicone bushing, a sleeve and an inner rod which are positioned in the silicone bushing. The new energy battery assembly device is not limited to the assembly space and size of a battery case and the distance between installation batteries, so that the labor intensity of manual battery installation and integration is reduced, the battery installation and integration precision is increased, the production efficiency is improved, and the problems of scrapping of a short-circuit battery and the like caused by mistakes of people are solved in a battery installation process, thereby reducing the labor cost, manufacturing cost and quality cost of battery assembly enterprises.
Owner:BERGSTROM INTELLIGENT EQUIP KUNSHAN CO LTD

Stability control method for checker forms of checker color-coated plate

Disclosed is a stability control method for checker forms of a checker color-coated plate. The checker forms of the color-coated plate are subjected to surface pretreatment, the coating process, the film-thickness control process, the curing process and the wind-speed control process are optimized, and a strip steel is staggered on the two sides of a finishing coat lifting roller to measure a wet film through a wet film instrument in the trial coating and production processes; meanwhile, coating consumption in unit time is determined through coating area, coating rate and dry film conversion control and monitored; wet film monitoring and coating consumption control prevail in terms of the finishing coat, direct dry film detection serves as the standard of undercoat, and the color-coated plate with the stable checker forms is obtained. Compared with the prior art, the stability control method for the checker forms of the checker color-coated plate has the beneficial effects that the checker effect is good; the control over the checker forms is stable; the quality loss is reduced; continuous stable production is guaranteed; the product yield reaches over 99%; the checker control quality of a checker special-effect color-coated steel plate is improved; the quality cost is reduced.
Owner:ANGANG STEEL CO LTD

Method for detecting thermal design rationality of electronic product based on infrared thermal imaging technology

The invention discloses a method for detecting the thermal design rationality of an electronic product based on an infrared thermal imaging technology, which comprises the steps that infrared imagingdata of a product to be detected is captured through an infrared thermal imaging instrument, the data is transmitted to a computer, and the computer analyzes and judges the measured data according toset detection standards so as to complete detection for the thermal design rationality of the electronic product. The infrared thermal imaging instrument is taken as a main body for detection, and only the handheld infrared thermal imaging instrument is required to be selected to perform detection on a normally operating or aging product; and the operation is flexible, the coverage is comprehensive, and the universality is high. Compared with the prior art, the operation difficulty can be reduced, the test time can be saved, and the risk of test omission is eliminated. The thermal design rationality serves as a necessary item for the hardware reliability in the research and development and sample design finalizing stages of the electronic product; thermal design defects are effectively measured and discovered before mass production of the electronic product, thereby performing rectification and remedy timely, and being capable of effectively reducing the failure rate and the quality cost of the electronic product after mass production.
Owner:SICHUAN JINWANGTONG ELECTRONICS SCI & TECH

Method for eliminating color difference defects of special-effect color-coated sheets

InactiveCN105880134AReduce chromatic aberration defectsHigh yieldCoatingsSpecial surfacesMaterials processingViscosity
A method for eliminating color difference defects of special-effect color-coated sheets comprises coating material processing and color confirmation, coating material viscosity control, coating process selection, and finished product sampling and color confirmation. The method comprises the following steps: scraping a coating material sample, in which no special-effect related additive is added, measuring color difference of the coating material sample, and controlling a color difference value at 0.5-1.0; adding a special-effect related additive into the coating material sample, scrapping and measuring the coating material sample, controlling the color difference value at 0-0.5, and creating a tendency diagram; controlling the coating material stirring time, the stirring revolution and the coating material temperature, and performing coating with primary liquid; ensuring that the liquid supply frequency of a paint supply pump is 60-65 times per minute; ensuring that the ratio of roller speed to linear speed of a lifting roller is 0.7-0.75 and the immersion depth is 17-19 mm; ensuring that the consumption speed is 4.6-5.4 kg/min and the wet film thickness is 65-75 mu m; sampling each sub-roll, and measuring a side-center-side color difference value, and performing color difference comparison; and inspecting each sub-roll twice, and ensuring that the visual colors of a standard sample and the sub-roll sample are basically consistent. Through the method, the color difference defects of color-coated sheets with special effects such as reticulate pattern, wrinkle and fluff can be reduced, the product yield is up to more than 99%, and the quality cost is greatly reduced.
Owner:ANGANG STEEL CO LTD

Punch-riveting system applicable to manufacture of automobile parts and components, and operation method for same

The invention relates to the technical field of automobile manufacture and specifically relates to a punch-riveting system applicable to manufacture of automobile parts and components, and an operation method for the same. The punch-riveting system applicable to the manufacture of the automobile parts and components comprises a rack, wherein a press machine which can connect nuts with punching parts in a punching manner is disposed on the rack; the rack adopts a cuboid frame structure; all edges of the cuboid frame are made of steel; protective covers are disposed outside the frame structure; and the protective covers cover the back face, the top face, the bottom face, the left side face and the right side face of the rack. By the technical scheme, the system and the method provided by the invention have the advantages that operations are simple and convenient; positioning is accurate; risks in that the punching parts are punctured by the nuts during punching can be effectively avoided by the operation manner, and the production rejection rate and quality cost can be reduced; and changes of internal mechanical performance of the parts and components caused by thermal effects in traditional welding can be eliminated, and dynamic performance can be enhanced.
Owner:SHANGHAI SUZHEN MACHINERY MFG CO LTD

Process for cleaning accelerator NS produced by oxygen oxidation method of crude product M

The invention relates to a rubber accelerator, in particular to a process for cleaning an accelerator NS by an oxygen oxidation method of a crude product M. The process comprises the following steps:(1) dissolving the crude product M in ammonia water with a mass concentration of 10-30 percent, blowing air, performing liquid separation after layering and taking a liquid supernatant; (2) after theliquid supernatant, tert-butylamine and a sold catalyst are uniformly mixed, controlling the temperature to be 55-70 DEG C, introducing oxygen for reaction, maintaining the reaction pressure to be 0.15-0.4 MPa and ending up the reaction after no oxygen consumption; (3) centrifugally separation, washing and drying to obtain a product; the solid catalyst is activated carbon loaded with cobalt sulfate by a dipping method. The process provided by the invention has the benefits that the situation that a large amount of salty wastewater is caused by the use of acids and alkalis when the M is refinedis avoided; compared with a sodium hypochlorite method and a hydrogen peroxide method which are widely used at home, the process has Obvious quality cost advantages, so that the use rate of the disabled crude product M is improved; no overreaction exists, the product color is good, the production cost is low, and the product quality is high.
Owner:淄博拓研化学科技有限公司

Full-automatic small steel sheet machine

The invention discloses a full-automatic small steel sheet machine. The full-automatic small steel sheet machine comprises a machine frame, the machine frame comprises a right machine frame body and a left machine frame body, and the right machine frame body is higher than the left machine frame body; a control interface is arranged on the upper side of the front surface of the right machine frame body, a locating jig and a taking manipulator are arranged on the top of the right machine frame body, the locating jig is located in the center of the top of the right machine frame body, and the taking manipulator is located in the back of the top of the right machine frame body; a feeding mechanism is arranged on the top of the left machine frame body, and the left side surface of the left machine frame body is connected to a small steel sheet loading belt matched with the feeding mechanism. According to the full-automatic small steel sheet machine, steel sheets can be fed in a full-automatic mode, and the effectiveness is high; material feeding by the feeding mechanism specially adopted in the full-automatic small steel sheet machine is accurate and stable, and the feeding mechanism can be suitable for the small steel sheets of any kind; the equipment operation is high in speed, accurate and stable, the labor intensity of staff can be well lowered, the efficiency can be improved, the manpower can be saved, the quality cost can be continuously lowered, and the hands of staff are protected against scalding generated in manual operation.
Owner:西可通信技术设备(河源)有限公司
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