111 results about "Velocity modulation" patented technology

A method and system for determining a source flux modulation recipe for achieving a selected thickness profile of a film to be deposited (e.g., with highly uniform or highly accurate custom graded thickness) over a flat or curved substrate (such as concave or convex optics) by exposing the substrate to a vapor deposition source operated with time-varying flux distribution as a function of time. Preferably, the source is operated with time-varying power applied thereto during each sweep of the substrate to achieve the time-varying flux distribution as a function of time. Preferably, the method includes the steps of measuring the source flux distribution (using a test piece held stationary while exposed to the source with the source operated at each of a number of different applied power levels), calculating a set of predicted film thickness profiles, each film thickness profile assuming the measured flux distribution and a different one of a set of source flux modulation recipes, and determining from the predicted film thickness profiles a source flux modulation recipe which is adequate to achieve a predetermined thickness profile. Aspects of the invention include a computer-implemented method employing a graphical user interface to facilitate convenient selection of an optimal or nearly optimal source flux modulation recipe to achieve a desired thickness profile on a substrate. The method enables precise modulation of the deposition flux to which a substrate is exposed to provide a desired coating thickness distribution.

A method and system for producing a thin film with highly uniform (or highly accurate custom graded) thickness on a flat or graded substrate (such as concave or convex optics), by sweeping the substrate across a vapor deposition source with controlled (and generally, time-varying) velocity. In preferred embodiments, the method includes the steps of measuring the source flux distribution (using a test piece that is held stationary while exposed to the source), calculating a set of predicted film thickness profiles, each film thickness profile assuming the measured flux distribution and a different one of a set of sweep velocity modulation recipes, and determining from the predicted film thickness profiles a sweep velocity modulation recipe which is adequate to achieve a predetermined thickness profile. Aspects of the invention include a practical method of accurately measuring source flux distribution, and a computer-implemented method employing a graphical user interface to facilitate convenient selection of an optimal or nearly optimal sweep velocity modulation recipe to achieve a desired thickness profile on a substrate. Preferably, the computer implements an algorithm in which many sweep velocity function parameters (for example, the speed at which each substrate spins about its center as it sweeps across the source) can be varied or set to zero.

A continuous ejection system includes a chamber containing liquid under pressure sufficient to eject a liquid jet through a nozzle. A drop formation device modulates the jet causing portions to break into drop pairs including first and second drops separated in time on average by a drop pair period. A charging device includes a varying electrical potential source providing a waveform including first and second distinct voltage states and a period equal to the drop pair period. The charging device produces first and second charge states on first and second drops of the drop pair, respectively. A drop velocity modulation device varies a relative velocity of first and second drops of selected drop pairs causing first and second drops of selected drop pairs to form combined drops having a third charge state. A deflection device causes the first, second, and combined drops to travel along different paths.

A liquid jet, ejected through a nozzle, is modulated using a drop formation device to cause the jet to form drop pairs, including first and second drops, traveling along a path separated in time on average by a drop pair period. A charging device, synchronized with the formation device, produces first and second charge states on the first and second drops, respectively, using a waveform including a period equal to the drop pair period and first and second distinct voltage states. A relative velocity of first and second drops from a selected drop pair is varied using a velocity modulation device to control whether the first and second drops of the selected drop pair form a combined drop having a third charge state. A deflection device causes the first, second, and combined drops having the first, second, and third charge states to travel along first, second, and third paths, respectively.