The invention discloses a defective product prediction and early warning method and
system for manually assembled motors, and relates to the field of industrial detection, and the method comprises the steps: obtaining a real-time video
stream in a motor
assembly process, and determining key motion features of a target person according to the real-time video
stream; comparing the key action characteristics with a preset standard action template to obtain an action difference degree; according to the tool type, the performance parameter and the use state information of the
assembly tool used by the target person, establishing an applicability model of the
assembly tool; inputting the key action features into an applicability model to obtain a tool application
score of the target person; acquiring real-
time pressure data and real-time temperature data of an assembling environment in a motor assembling process, and determining a motor assembling
score of a target person; and when the motor assembly
score is lower than a preset qualified threshold value, early warning information is sent to a supervision
client. By implementing the method, the application degree of the assembly tool by the assembly personnel can be identified, and the defective motor product can be predicted more comprehensively.