The invention relates to the technical field of
pipe fitting hot forming defect control, and discloses a P92
pipe fitting hot pushing forming defect control method and
system.The P92
pipe fitting hot pushing forming defect control method comprises the following steps that a
differential heating array is started, a pipe blank is heated and austenitized, and a material is converted into a paramagnetic state; driving a multi-frequency
eddy current probe, simultaneously transmitting high and
low frequency signals, and collecting complex impedance signals; carrying out impedance normalization, inverting the wall thickness at
low frequency, and calculating a surface rheological
damage factor at
high frequency; the wall thickness deviation is compared, the
heating power is dynamically adjusted, and an anisotropic deformation resistance field is constructed; monitoring a
damage factor, triggering a pulse when the
damage factor exceeds a threshold value, and reducing the
surface layer strength through electroplasticity; and the steps are repeatedly executed till pushing forming of the
pipe fitting is completed. A multi-frequency
eddy current chromatography detection technology is adopted, the difference of penetration depths of electromagnetic
waves with different frequencies in a conducting medium is utilized, a low-frequency
signal penetrates through the
full thickness of a tube wall to invert the geometric dimension, and a high-frequency
signal is limited by a
skin effect and only reflects
surface layer conductivity fluctuation.