This invention discloses an
electromagnetic coil winding detection
system and method, belonging to the field of
electromagnetic coil winding technology. It solves the problem in segmented
electromagnetic coil windings of high-
voltage high-frequency transformers where distributed parameter
resonance and high-frequency
harmonic coupling generate dynamic interlayer overvoltages, continuously inducing partial discharges, ultimately leading to winding breakdown and short circuits, and the cause of failure is difficult to trace. The
system includes a
data acquisition module, a data preprocessing module, a
resonance feature extraction module, a parameter calculation module, a
risk index calculation module, a product-level judgment module, and a batch
statistical process control module. This invention collects impedance data of the electromagnetic coil at
multiple frequency points and preprocesses it to extract
resonance feature parameters. It then calculates the resonance
amplification factor and
harmonic excitation intensity by combining operating parameters, and further integrates the quality factor and
frequency matching degree to generate a comprehensive
risk index. Based on this index, the coil is graded, and batch data is statistically controlled to issue process warnings.