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90 results about "Plastic injection moulding" patented technology

INJECTION MOULDING SPECIALISTS. Injection Moulding is the process of forcing melted plastic in to a mould cavity. Once the plastic has cooled, the part can be ejected. Injection moulding is often used in mass-production and prototyping and is a relatively new way to manufacture parts, the first machines appearing in the 1930’s.

On-line condition process monitoring method for plastic injection moulding process

The invention discloses an on-line condition process monitoring method for a plastic injection moulding process, and belongs to the industrial monitoring and fault diagnosis field. The on-line condition process monitoring method comprises the steps: S1 utilizing a sensor to collect the data under various conditions, and forming a training sample set X for modeling; S2 performing data pre processing and normalization to enable the mean value of the training sample set X to be 0 and enable the variance to be 1, and then obtaining a matrix X'; S3 according to the matrix X', applying Gaussian kernel function to calculate and obtain a distance matrix W; S4 standardizing the distance matrix W, obtaining a Markov matrix P (1), obtaining P(t) by making the P(1) to migrate t times, and performing spectral decomposition of the obtained characteristic matrix X' based on the P(t); S5 inputting the characteristic matrix X' and the condition Tq corresponding to various samples into an error back propagation neural network in pairs to receive training, and preserving the neural network model with the highest prediction accuracy as the model for monitoring; and S6 performing practical monitoring. The on-line condition process monitoring method successively realizes on-line monitoring of high dimension data.
Owner:HUAZHONG UNIV OF SCI & TECH

Kitchen cleaning wastewater treatment device

The utility model relates to a kitchen cleaning waste water processor; a box-type shell and an upper cover are processed and injection molded from PVC plastic, and one end of the upper cover is provided with a detachable filter screen cover, the filter screen cover is downwardly fixed with a large filter screen, and the upper end of the filter screen cover is provided with sewage In the water inlet, there is a drainage interface in the middle of the other side of the shell, and there are multiple slots for fixing the water baffle in the shell; There is a silicone pad between the shell and the upper cover, and the shell and the upper cover are tightly sealed by several buckles. The filter screen is covered with a silicone pad, and the filter screen is screwed and fixed on the upper cover. Four lower water baffles The interior of the shell is divided into five sedimentation chambers, and the four upper baffles are inserted into the last four sedimentation chambers respectively. The water passing through the filter screen goes upwards, enters the first sedimentation chamber, is blocked by the upper baffle plate and flows downwards, and then goes upwards and passes through the four sedimentation chambers. When the level is turned back, the flow rate of the water slows down, the dregs are gradually precipitated, and the grease in the water is adsorbed by the oil-absorbing felt when passing through the upper and lower baffles, so that the discharged water is relatively clean.
Owner:何树香

Water pump impeller made of polyphenylene sulfide (PPS) material and manufacturing method of water pump impeller

The invention relates to a water pump impeller made of a polyphenylene sulfide (PPS) material. A material of an impeller body is an engineering plastic composed of pure polyphenylene sulfide (PPS) which accounts for 50-70 percent of the weight of the impeller body and modified glass fibers which account for 30-50 percent of the weight of the impeller body; an impeller seat with an inner groove is installed in the impeller body, and the impeller seat and the impeller body are integrated into a whole. A manufacturing method of the water pump impeller provided by the invention comprises the steps of: separating a preheated movable mould of an impeller mould from a stationary mould; sleeving the preheated impeller seat into an impeller seat positioning shaft inside the movable mould; then performing mould matching and mould locking; and delivering PPS plastic in a charging barrel of a plastic injection moulding machine to a spray nozzle of the plastic injection moulding machine, injecting the PPS plastic into the movable mould of the impeller mould, and maintaining pressure to form a finished water pump impeller product made of PPS material. The water pump impeller has the characteristics of lighter weight, good dimensional stability and dynamic balance, corrosion resistance, high strength and the like, and an automobile water pump employing the PPS impeller has the advantages of smooth operation, high efficiency and long service life.
Owner:ZHEJIANG SANGONG AUTOMOBILE PARTS

Mixture for preparing nylon nano composite material and preparation method of composite material

The invention relates to a nylon nano composite material and a preparation method thereof. The composite material comprises the following components in percentage by weight: 60-90 percent of nylon and 10-40 percent of maleic anhydride graft elastomer, in the terms of 100 percent of the summation of the weight percentage of the two components, 1-5 percent of organic montmorillonite, 0.5-3 percent of compatilizer, 0.5-2 percent of dispersing agent and 0.2-1 percent of antioxidant are added. The preparation method comprises the following steps of: (1) mixing the nylon, the antioxidant, the organic montmorillonite, the dispersing agent, the maleic anhydride graft elastomer and the compatilizer by a high-speed mixer for 3-5 minutes; and (2) carrying out melt extrusion granulation on the mixture by using a double screw extruder at the extrusion temperature of 230-260DEG C and the rotation speed of the screw of 50-150rpm; and then sampling by using a plastics injection moulding machine. Compared with the traditional nylon modified material, the invention better balances the rigidity, the toughness, the heat resistance and the size stability of the nylon, thereby providing the nylon nano composite material with favorable integrated performance and widening the application range of the nylon.
Owner:EAST CHINA UNIV OF SCI & TECH

Synchronizing ring assembly and method for forming the friction linings of a synchronizing ring

A synchronizing ring assembly (1) comprises at least two synchronizing rings (2, 3, 4). The latter each have a frictional surface (7, 8; 15, 16) which can be placed into operative connection to one another to form a friction pairing. At least one of the two synchronizing rings is manufactured from a steel material and the other from a brass material. The brass-material synchronizing ring has a structure in which harder particles P are incorporated into a softer crystalline base material. The frictional surface (8, 15) of the friction pairing of the steel-material synchronizing ring (3), which frictional surface is complementary to the other frictional surface, is formed by a friction lining (13, 14) consisting of an organic binder with filler particles incorporated therein, wherein the filler particles are harder than the binder. A method for forming the friction linings of a synchronizing ring (3) having two friction linings (13, 14) arranged concentrically with respect to each other is defined in that use is made of an injection-mouldable and / or transfer-mouldable plastics compound and the latter is applied by means of a plastics injection-moulding or transfer-moulding method from one side of the ring section (9) which is to be coated, and the friction lining compound is guided through apertures (11, 12) in the ring section (9) from the casting side onto the ring section surfaces which are provided for forming the frictional surfaces (13, 14).
Owner:OTTO FUCHS

Calculating method of plastic injection moulding technological window

The invention provides a calculating method of a plastic injection moulding technological window. The method comprises the following steps: selecting types of technological parameters, determining factors of an orthogonal test, determining the level of each factor according to the value range of the technological parameters, and selecting an orthogonal table according to the numbers of factors and levels; calculating pressure distribution, melt temperature distribution and shearing speed distribution of a product in a moulding process, and calculating the inlet maximum pressure, the melt maximum temperature difference and the maximum shearing speed; evaluating each technological parameter combination in the orthogonal table in the second step according to the calculating result to establish quality evaluation of the product; training a training sample by a support vector sorting machine according to the quality evaluation of the product to calculate an optimal solution and a threshold value; and constructing a discriminant according to the training sample, the optimal solution and the threshold value to describe the technological window of selected parameters. The method provided by the invention is free from comprehensive tests, the calculated amount of numerical simulation is less, and the high-dimensional non-linear technological window can be directly described through a discrimination function.
Owner:HUAZHONG UNIV OF SCI & TECH

Trilateral spiral twisted band

The invention discloses a trilateral spiral twisted band. The trilateral spiral twisted band is characterized in that the trilateral spiral twisted band is of a periodic structure and is formed by three width-equal metal sheets with the thickness of being about 1 mm, long edges of the three metal sheets are welded together in a butt joint mode, and the included angle between every two adjacent metal sheets is 120 degrees; the trilateral spiral twisted band is formed in a spiral twisting and fabricating mode, and the twisting rate of the trilateral spiral twisted band is about 2.0; the outer diameter of the trilateral spiral twisted band is 0.5 mm-1.0 mm smaller than the inner diameter of a heat exchange pipe, and the length of the trilateral spiral twisted band is generally equal to or smaller than that of the heat exchange pipe; the trilateral spiral twisted band is inserted into the heat exchange pipe without a fixing device; materials for the trilateral spiral twisted band are determined according to specific working conditions; as for occasions with corrosive media, stainless steel can be selected for the trilateral spiral twisted band, and the trilateral spiral twisted band can also be formed in a plastic injection moulding mode; as for occasions without corrosive media, plain carbon steel is selected for the trilateral spiral twisted band. The trilateral spiral twisted band is simple in structure and convenient to install, can be directly inserted into the heat exchange pipe, has dual functions of strengthening of heat transfer of fluid in the pipe and scale prevention, and is good in economical efficiency and high in practicability.
Owner:ZHENGZHOU UNIV

Plastic injection moulding technology

The invention discloses a plastic injection moulding technology, and relates to the field of the manufacturing technique of plastic products. The technology comprises the following steps of burdening, wherein raw materials are mixed according to a certain matching ratio and are evenly stirred; molten plasticizing, wherein the matched raw materials are put into an injection moulding machine and are heated to a certain temperature by adopting ultrasonic vibration, and heat preservation is carried out for 10 minutes to 25 minutes; pressure application injection, wherein under a certain pressure and speed, the molten raw materials are injected into a mould cavity through an injection device; mould filling cooling, wherein after the mould cavity is filled with the molten raw materials, a certain pressure is kept, and the molten raw materials are waited to be cooled and cured; mould ejection part taking; after the raw materials are completely cooled, mould sinking is carried out, and a mould ejection mechanism is used for ejecting out a product. According to the technology, ultrasonic vibration heating is carried out, colourment can be mixed with materials better, and the uneven color phenomenon can be obviously improved; in addition, due to ultrasonic vibration heating, energy resources can be saved, plasticizing time of the raw materials can be shortened, and the technological process is shortened.
Owner:NINGGUO GUANYU MOLD

Vacuum forming and injection molding composite board of supersonic welding

The invention discloses a plastic injection moulding composite board of ultrasonic welding, including a plastic panel, a plastic pallet, a injection moulding piece, the plastic panel and the plastic pallet are directly extruded to shape or shape by suction after extruding; the injection moulding piece can shape by direct injection moulding or by plural injection moulding pieces; the contact area of the injection moulding piece and the plastic panel, the plastic pallet are welded together by ultrasonic, wherein the contact area of the inner surface of the injection moulding piece and the plastic panel, the plastic pallet is provided with protruding ribs or salient points melted between the panel, the pallet and the injection moulding piece to make them connected together when the ultrasonic is welding, also an inner buried reinforcement is added between the plastic panel and the plastic pallet under the condition with higher requirement, which advance the strength and reduce the dose of plastic pieces. After adopting the structure, the plastic composite board has the advantages of low cost, few materials, easy manufacture, light quality, easy automatization, even surface, cleaness etc., which can be used in the chair board, the file cabinet, the article storing cabinet, the material frame, the wall decorative board, the wardrode clapboard etc.
Owner:冷鹭浩

Method for producing low-pressure oil injection nozzle of automobile by using MIM (metal injection moulding) technique

The invention discloses a method for producing a low-pressure oil injection nozzle of an automobile by using an MIM (metal injection moulding) technique. The method comprises the following steps of (1) weighing the following raw materials according to weight percent: 90 to 95% of 430 stainless steel powder and 5 to 10% of resin-based multi-component adhesives; injecting into blanks on a plastic injection moulding machine by using a die, wherein the temperature of the die is 90 to 110 DEG C, the temperature of the materials is 180 to 210 DEG C, and the injection pressure is 0.7 to 0.9 Bar; removing most organic substances from injected blanks under the protection of atmosphere by utilizing high temperature, wherein the derosination temperature is 130 DEG C, the derosination protection atmosphere is NH3, and the derosination time is 3 to 5 hours; sintering into the final part state in an intermittent vacuum furnace at the protective atmosphere of hydrogen, wherein the intermittent vacuum furnace is a common intermittent vacuum sintering furnace, the sintering protection atmosphere is Ar2, the highest sintering temperature is 1300 DEG C, and the whole sintering cycle is 20 to 22 hours; and pressing an insert into the oil injection nozzle by using a jig so as to complete assembly. According to the method, the MIM technique is adopted, so that the production efficiency is improved, the batch cost is only 50% of that of a traditional technique, no material is wasted in the whole production process, and the dimensional accuracy fully satisfies drawing requirements.
Owner:SHANGHAI FUTURE HIGH-TECH CO LTD
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