A method for
machining a high-accuracy special profile of an elongated rod comprises the processes of blanking, rough
machining, de-stressing, semi-finish
machining, heat treatment, datum correction and finish machining. During blanking, the quality of the
raw material state is improved to determine an optimum
hardness value; by collection of similar part machining data and analysis of conventional technological processes, main factors and processes affecting the needle plug quality are determined, the technological processes are adjusted, and the de-stressing process is added after rough machining and before semi-finish machining, accordingly, effects of
residual stress of machining in the subsequent heat treatment process are eliminate; before finish machining, the correction process is added for correcting a machining datum, so that the machining accuracy is guaranteed; and a high-accuracy curved surface is subjected to one-step clamping machining through a high-accuracy numerically-controlled lathe and is
cut through an imported cutter, reasonable machining parameters are searched, rough and finish machining allowances are reasonably distributed, and elongated rod special-profile parts are machined to the accuracy meeting technological requirements.