This invention provides an ultra-thin vapor chamber (VC)
heat exchanger, comprising a lower VC cover and an upper VC cover disposed on the lower VC cover. The upper VC cover is zigzag-shaped, and several spaced-apart vapor chambers are provided between the upper and lower VC covers. The key feature is the presence of a
metal foil capillary structure between the upper and lower VC covers. The lower part of the
metal foil capillary structure is attached to the lower VC cover, and the upper part is attached to a portion of the upper VC cover. The
metal foil capillary structure includes a
metal foil and through-holes and arrayed
evaporation reflux holes on the
metal foil. A perforated support structure is provided on the
metal foil, and the perforated support structure and
evaporation reflux holes are alternately arranged. This invention utilizes a metal foil capillary structure, which is thinner than a
copper mesh, facilitating the development of ultra-thin VCs. Furthermore, the metal foil capillary structure exhibits better capillary force than traditional
copper mesh, enabling the VC to achieve greater heat dissipation power. Simultaneously, the metal foil capillary structure is less expensive than traditional
copper mesh.