67results about How to "Improve smelting quality" patented technology

The invention relates to the production and control fields in the metallurgy process, and especially to a control method for the input amount of different types of alloy in steelmaking. Standard yielding rates of different elements and target tapping components are set according to a smelting technology, and molten steel is selected as reference furnaces; production actual-performance data of the reference furnaces is used to calculate learning yield rates of the alloys; and an alloy input amount model is established, and the alloy input amounts are calculated according to the learning yield rates and used to control an alloy feeding operation of a bunker control system. According to the control method, the learning yield rates of the elements are obtained by selecting the reference furnaces and converted into an integrated alloy yielding rate, the alloy cost is optimized, a linear programming manner is used to determine the alloy input amount in a steelmaking area, components of the molten steel are controlled accurately, the alloy cost is reduced, and the smelting quality of the molten steel is improved by avoiding alloy with harmful elements.

The invention discloses a combined carbonaceous reducing agent for smelting metal silicon and a preparation method thereof. The combined carbonaceous reducing agent comprises refined pulverized coal and petroleum coke powder, wherein the refined pulverized coal accounts for 70-80% of the total weight; the refined pulverized coal is prepared from the raw material soft coal by oil agglomeration selective flocculation de-ashing treatment; the refined pulverized coal contains 75-80% of fixed carbon, 3.5-4.5% of ash content and 16-21% of volatile content by weight; and 2-3% of binder is added into the mixture of the refined pulverized coal and the petroleum coke powder, and then a combined carbonaceous reducing agent pellet is prepared by cold press molding briquetting and drying treatment. According to the invention, the ash content and impurities in the soft coal are removed by a flotation method, the petroleum coke powder serves as supplement of the fixed carbon, and the two are combined to obtain a combined carbonaceous reducing agent with high content of fixed carbon, low ash content and low content of impurities. Through the invention, the problem that the reducing effect is unsatisfactory by using the soft coal only is solved, the smelting efficiency and the product quality are improved, and the added value of the soft coal is increased.

The invention discloses equipment for removing nonmetallic slag inclusion in a steel and iron smelting process. The equipment comprises a primary centrifugal barrel communicated with a tundish, and also comprises a box body, a secondary centrifugal barrel, a ladle and a hydraulic lifting device. A method for removing the nonmetallic slag inclusion by using the equipment comprises that: the nonmetallic slag inclusion is adsorbed through cleaning slag by two times of centrifuging and cleaned, and the passing cleaning slag is accumulated at the bottom of the ladle, so that high-cleanliness molten steel is obtained. Compared with the traditional technology, the equipment and the method overcome the defect that the slag inclusion of big granules cannot be timely adsorbed by the cleaning slag in a process of removing the nonmetallic slag inclusion in the electromagnetic driving centrifugal rotating tundish technology, improve the adsorption effect, and ensure high cleanliness of the centrifuged molten steel; and the nonmetallic slag inclusion is timely adsorbed by the cleaning slag in a two-stage centrifuging mode after the molten steel is subjected to two-time centrifugation, the working process is continuous, the centrifuging effect is good, the smelting efficiency and the quality of the high-cleanliness steel are greatly improved, and the production quantity of the high-cleanliness steel is improved.

The invention relates to an airtight negative pressure electric arc smelting furnace which comprises electrode frames (3), electrodes (5), a smoke gas cover (4), a furnace body (8) and a base station (2). The airtight negative pressure electric arc smelting furnace is characterized in that a lifting table (9) which is used for containing the furnace body (8) is arranged below the base station (2); the smoke gas cover (4) is formed by enclosing a surrounding cover wall (11) and a cover cap (12) at the upper end of the smoke gas cover (4), the cover wall (11) is provided with grooves (13) concave towards the inner side of the cover wall (11), the number of the grooves (13) is the same as that of the electrodes (5), each groove (13) is formed by enclosing two opposite groove walls and an inner side groove wall and a lower end plate (20), and electrode sockets (6) which make the electrodes come in and come out are formed in the lower end plates (20), the lower ends of uprights (21) of the electrode frames (3) are connected with the base station (2) through transverse shafts (24), and one side of each upright (21) is provided with a pulling mechanism. The airtight negative pressure electric arc smelting furnace has the advantages that the airtight performance of a furnace mouth and the smoke gas cover can be significantly enhanced, the heat loss can be reduced, the environmental pollution is avoided, and the working condition is improved. The electrodes can adjust the angle of inclination through being driven by the uprights, and the electrodes are sensitive in action and sturdy and durable. The temperature in the furnace is even, the heat efficiency is high, the negative pressure smelting atmosphere is formed, and the smelting quality is greatly improved.

The invention relates to the technical field of converter gas supply, in particular to a converter bottom blowing gas supply device which comprises a furnace body. An oxygen pipe used for conveying oxygen is arranged at the top of the furnace body, an inert gas pipe used for conveying inert gas is arranged at the bottom of the furnace body, a gas supply box is arranged at the bottom of the furnacebody, an installation plate is arranged in the gas supply box, through grooves distributed in an array mode are formed in the plate surface of the installation plate, the bottom end of each through groove is provided with a conveying pipeline in an inserted mode, the top end of each through groove is provided with a pressurization pipeline in an inserted mode, and the top ends of the conveying pipelines are in butt connection with the bottom ends of the pressurization pipes. The problem that a gas supply device cannot guarantee that sufficient inert gas is conveyed to a converter for steelmaking and influence steelmaking quality is solved, and sufficient inert gas can be introduced into the converter through pressurization, so that molten steel in a molten pool is stirred more uniformly,and molten steel smelting quality is obviously improved.

The invention relates to an atmosphere protective cover for an electric slag furnace. The atmosphere protective cover comprises a shell, wherein the shell is provided with at least one electrode installation through hole; a cover plate of the shell is provided with at least one electrode blowing ring, the inner side of the electrode blowing ring is provided with a plurality of upwardly-oblique upper blowing holes which are uniformly distributed, a shell bottom plate is provided with a lower blowing ring, and the lower blowing ring is provided with a plurality of downwardly-oblique lower blowing holes; by adopting double layers of air routes, the upper blowing holes spray air to an electrode to form a conical air curtain, thereby playing a good sealing effect. The invention also relates toan electric slag furnace smelting system adopting the atmosphere protective cover. The electric slag furnace smelting system comprises a first rotating arm, a second rotating arm, a crystallizing device, a first electrode roasting apparatus and a second electrode roasting apparatus, and the atmosphere protective cover is arranged on the crystallizing device; the first rotating arm and the second rotating arm are separately used for clamping the electrode, and the first rotating arm and the second rotating arm work alternatively; and the smelting efficiency is high, and the quality of a steel ingot is good.

The invention provides a casting method of an aluminum alloy cast rod. Chemical composition elements of the aluminum alloy cast rod and the structure of a crystallizer are optimized so that when the aluminum alloy cast rod is cast, a temperature adjusting device, the stirring speed and the stirring time can be more accurately controlled through a controller, formability of aluminum alloy melt is guaranteed, meanwhile, uniformity of the internal temperature of the aluminum alloy melt can be guaranteed, the situation that an aluminum alloy dendritic crystal arm is broken into dendritic crystal fragments is effectively reduced, nucleation positions are added, more non-uniform nucleation occurs, the grain refining effect is remarkably generated, then the tendency that cracks are generated on the cast rod is reduced, the casting smelting quality is improved, and the yield is increased. The problems that when a large-size and large-diameter aluminum alloy cast rod is cast, the temperature of aluminum alloy melt is not uniform due to the high casting temperature, consequently, the cooling speeds and the cooling degrees of all parts of the cast rod are different, the cracking tendency exists, and cracks are generated in the cast rod are effectively solved.

The invention relates to a blast furnace air supply pipeline, in particular to an energy-saving environment-friendly air supply branch pipe. The energy-saving environment-friendly air supply branch pipe comprises a gooseneck, a compensator, a middle segment, a lower segment, and a straight blow pipe, wherein a piezometric pipe used for measuring temperature, pressure and volume of hot wind in the air supply branch pipe and a flow control valve used for adjusting the pressure of the wind in the air supply branch pipe are mounted in the middle segment; a multiple heat-insulating thermal insulation structure is arranged on the inner side of the metal steel shell of the air supply branch pipe. Due to flow rate and wind pressure adjustment, hot wind parameters of all air supply branch pipes can be consistent, so that smelting efficiency and molten iron quality of a blast furnace can be improved greatly, and energy consumption can be reduced; due to the multiple heat-insulating thermal insulation structure, temperature on the outer surface of each air supply branch pipe can be lowered effectively, temperature of hot wind sent into the blast furnace is raised, the operation environment is improved, and non-renewable energy is saved.

The invention discloses an electroslag smelting method. The electroslag smelting method is characterized in that two electrode devices are arranged beside a crystallizer and used for smelting in the crystallizer by turns, an electrode is installed on one electrode device and preheated when the other electrode device is used for smelting, an electrode of the electrode device used for smelting is moved away after smelting is completed, the preheated electrode is moved into the crystallizer for smelting after slag is fed again and the crystallizer is arranged well, and the process is repeated so as to achieve high-efficiency electroslag smelting. The electroslag smelting method has the advantages of high smelting efficiency and safety, excellent smelting effect, high efficiency, energy conservation, higher electroslag steel ingot smelting quality, great convenience in maintenance and replacement of the bottom water tank, lower maintenance cost and higher cooling efficiency.

The invention discloses a metal material smelting method, and relates to the technical field of metal smelting. According to the technical scheme mainly adopted by the invention, the metal material smelting method comprises the following steps that a detachable crucible inner layer is manufactured, specifically, the inner wall of a crucible body is provided with a plurality of crucible inner layermodules, the multiple crucible inner layer modules form the detachable crucible inner layer, and a double-layer crucible is obtained, wherein the crucible inner layer modules are made of a material having a purifying effect on molten metal; and metal material smelting is conducted, specifically, a metal material is put into the double-layer crucible to be smelted. The metal material smelting method is mainly used for ensuring the smelting purity degree of the metal material, and the smelting cost can be reduced.

The invention discloses a protective tube for the molten steel tapping process and belongs to the technical field of steel metallurgy steelmaking. The protective tube comprises a protective sleeve anda connecting component, wherein the internal diameter of the protective sleeve is greater than the diameter of a steel tapping opening, so that a gap is reserved between steel flow and the inner wallof the protective sleeve when the steel flow flows through the protective sleeve; the connecting component is used for being connected with the steel tapping opening; the sleeve inlet end of the protective sleeve is connected with the connecting component and forms a penetrating protective tube; and the steel flow flows to the protective sleeve from the steel tapping opening via the connecting component. The protective tube establishes a closed steel flow passage to effectively isolate contact between molten steel and the air and protect the steel tapping process of molten steel, so that theadsorbing capacity of molten steel to harmful gas including nitrogen and hydrogen is greatly reduced, an excellent thermal insulation effect to molten steel is realized, heat loss of molten steel is effectively reduced, and temperature reduction of molten steel during the steel tapping process is reduced to further improve the quality of molten steel.

The present invention discloses a molten steel transfer device capable of protecting tapping and an electric furnace steelmaking system capable of protecting tapping, and relates to the steelmaking technical field of steel metallurgy. The electric furnace steelmaking system comprises an electric furnace body and the molten steel transfer device. The molten steel transfer device comprises a buggy ladle and a tapping protection tube. The buggy ladle comprises a protection tube control unit and a ladle pot. The tapping protection tube is installed to the protection tube control unit. The protection tube control unit is used for controlling the tapping protection tube to move in the vertical direction or the horizontal direction. The tapping protection tube comprises a protection bushing and aconnection bushing. A bushing inlet of the protection bushing is connected with the connection bushing so as to form the through tapping protection tube. A gap is provided between molten steel and aninner wall of the protection bushing when the molten steel flows through the protection bushing. A relative closed type molten steel channel is established by the tapping protection tube, gas flow onthe molten steel surface is effectively restricted, the quantity of harmful gas such as nitrogen and hydrogen adsorbed by the molten steel is reduced, and steel quality is improved.

The invention provides an argon blowing protection device which is used for a die-casting die and applied to the technical field of auxiliary components for die-casting dies. A circular cavity (3) is formed inside a plugging ring (2) of the argon blowing protection device for the die-casting die; an argon source (1) communicates with the circular cavity (3) by the aid of a connecting pipeline (4); the position above a casting gate (5) is sleeved with the plugging ring (2); a throttling valve (6) for adjustment is arranged on the connecting pipeline (4); and a gas outlet gap (10) for outputting argon is formed in the circular cavity (3). The device is simple in structure and low in manufacturing cost and can provide argon for the casting gate in the molten steel pouring process, continuous high-pressure argon exists at the casting gate part, outside air cannot get close to the casting gate, molten steel is prevented from making contact with the air, steel ingots cannot be scrapped due to the effect of impurities in the air, and the steel smelting quality is improved.

The present invention discloses a molten steel alloying apparatus for protecting molten steel during a tapping process and an electric furnace steelmaking system having the apparatus, and relates to the steelmaking technical field of steel metallurgy. The molten steel alloying apparatus comprises a buggy ladle, a tapping protection tube and an alloy feeder. The buggy ladle comprises a protection tube control unit, a feeder control unit and a ladle pot. The tapping protection tube is installed on the protection tube control unit. The protection tube control unit is used for controlling the position of the tapping protection tube. The tapping protection tube is used for protecting the molten steel during the tapping process. The alloy feeder is installed on the feeder control unit. The feeder control unit is used for controlling the position of the alloy feeder. A relative closed type molten steel channel is established by the tapping protection tube, gas flow on the molten steel surfaceis restricted, alloy materials are added to the ladle for alloying, the quantity of harmful gas such as nitrogen and hydrogen adsorbed by the molten steel during the tapping and alloying processes isreduced, uniform distribution of the alloy elements in the molten steel is promoted by flowing of the molten steel, and quality of alloy steel is improved.