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31results about How to "Solve the high defective rate" patented technology

Battery cell manufacturing system and method

The invention provides a battery cell manufacturing system and method. The battery cell manufacturing system comprises a rack, a conveying device arranged on the rack, and a vacuumizing packaging device, a cutting mechanism, a fine sealing mechanism, a voltage measuring mechanism, a positioning mechanism, an edge cutting mechanism, a double-edge folding mechanism and a heat sealing mechanism whichare sequentially arranged on the rack in the conveying direction of the conveying device, wherein the conveying device is used for sequentially conveying the battery cell to the vacuumizing packagingdevice, the cutting mechanism, the fine sealing mechanism, the voltage measuring mechanism, the positioning mechanism, the edge cutting mechanism, the double-edge folding mechanism and the heat sealing mechanism, the vacuumizing packaging device is used for carrying out vacuum packaging of the battery cell, and the voltage measuring mechanism is used for measuring the voltage of the finely sealedbattery cell. According to the battery cell manufacturing system, the situation that unqualified battery cells are continuously machined on stations corresponding to the positioning mechanism, the edge cutting mechanism, the double-edge-folding mechanism and the heat sealing mechanism, and consequently machining efficiency of the qualified battery cells is wasted is avoided, and a problem that the production efficiency of the battery cells is low is solved.
Owner:惠州市华维机电设备有限公司

Hob machine for communication electronic material machining

The invention discloses a hob machine for communication electronic material machining. The hob machine for communication electronic material machining comprises a workbench and a hob, wherein two fixing plates are symmetrically and fixedly connected to the upper end of the workbench, the side walls, close to each other, of the two fixing plates are jointly and rotationally connected with a winding roller, and an adjusting mechanism is installed on the workbench. The adjusting mechanism comprises a sliding groove formed in the upper end of the workbench, two sliding blocks are symmetrically connected to the inner wall of the sliding groove in a sliding mode, two vertical rods are fixedly connected to the upper ends of the two sliding blocks, two connecting rods are rotationally connected to the side walls of the two vertical rods, and a rotating rod is jointly and rotationally connected to the other ends of the two connecting rods, and the side wall of the rotating rod is rotationally connected with an adjusting roller. According to the hob machine for communication electronic material machining, a second motor is driven to rotate in the forward direction to drive the adjusting roller to move, and then the electronic materials are pressed or loosened; and in this way, the tightening degrees of different electronic materials are conveniently adjusted, and the situation that the defective rate of machining is increased due to the fact that the electronic materials are too tight or too loose in the machining process is avoided.
Owner:徐州和润电子材料有限公司

Device for drying paint surface of capacitor based on magnetic attraction principle

The invention relates to the technical field of capacitor manufacturing, and discloses a device for drying a paint surface of a capacitor based on a magnetic attraction principle. The device comprises a fixed disc, a binding post is inserted into the outer wall of the fixed disc, and the bottom end of the binding post is movably connected with a transmission rod. The opposite end of the transmission rod is movably connected with a contact, the outer wall of the contact is movably connected with a power connection base, and the outer wall of the fixed disc is provided with a rotating disc. According to the device for drying the paint surface of the capacitor based on the magnetic attraction principle, a sliding magnetic block is attracted by a fixed magnetic block to drive a flow stopping block to overcome the resistance of a reset spring to do back-to-back movement, the flow stopping block is separated, and the high-temperature air is sprayed out through a flow guide hole in the inner wall of the fixed disc to dry the capacitor inserted into the outer wall of the fixed disc, and the choke block at the side where the capacitor is not inserted is closed (the drying nozzles at the side are not started), so that energy waste caused by starting the excessive drying nozzles is avoided while drying efficiency is guaranteed, and a better energy conservation and environmental protection effect is achieved.
Owner:广州诚星网络科技有限公司

Transformer production equipment

The invention belongs to the technical field of transformer production, and particularly relates to transformer production equipment, which comprises a workbench and a conveying mechanism, wherein a first magnetic core feeding and mounting mechanism for mounting a left magnetic core on a carrier after glue dispensing is conducted on the left magnetic core, a coil feeding and mounting mechanism formounting a coil on the carrier so as to fixedly connect the coil with the left magnetic core, a second magnetic core feeding and mounting mechanism for mounting a right magnetic core on the carrier so as to fixedly connect the right magnetic core with the left magnetic core, a metal clamp feeding and mounting mechanism for mounting a metal clamp on the magnetic core, a product detection mechanismfor detecting whether a product is a defective product and taking out the defective product, and a product discharging mechanism for taking down the product. According to the invention, automatic assembling and production of magnetic cores can be achieved, a large amount of manpower is saved, the production efficiency is improved, assembling and production are more accurate, and the problem thatthe defective rate of products is high due to human factors is solved.
Owner:GUANGDONG LIWANG HI TECH

A special-shaped pipe welding clamping device

The invention provides a special-shaped pipe welding and clamping device, which belongs to the technical field of tooling fixtures and includes a frame, a driving device, a positioning clamping device and an auxiliary device. The front end of the frame is slidably provided with a driving device, and the middle part of A positioning and clamping device is provided, and an auxiliary device is provided at the tail of the frame. The driving device is connected to the positioning and clamping device in transmission, and the driving device is connected to the auxiliary device in transmission. When it is in use, the positioning and clamping device fixes the workpiece, the auxiliary device assists in fixing the workpiece, and performs welding on one side of the workpiece. After the welding is completed, the driving device drives the positioning and clamping device to change the posture of the workpiece, thereby performing welding on the other side of the workpiece. Welding, and then complete the welding process of the special-shaped workpiece, the invention has novel design and reliable function, realizes the integrated welding of the special-shaped workpiece, prevents the deviation of the welding part, and solves the problem of the inability to guarantee the precision of the special-shaped pipe in the welding process in the prior art. The problem of high defective rate.
Owner:DEZHOU KASRY CNC TECH CO LTD

Automatic boxing machine for immune reaction cup

The invention discloses an automatic boxing machine for an immune reaction cup. The automatic boxing machine comprises a box packaging machine main body, a feeding mechanism, a conveying and detectingmechanism, a boxing module mechanism, a box placing mechanism, a bagging and sealing mechanism, a bag placing mechanism, an electric box control assembly, a starting button and a touch screen, the feeding mechanism is arranged on the outer wall of the top end of one side of the box packaging machine main body, the conveying and detecting mechanism is fixedly arranged on the outer wall of the topend of one side of the feeding mechanism of the box packaging machine main body. The automatic boxing machine has the advantages that the structure is relatively compact and reasonable, the automaticboxing and sealing packaging of the immune reaction cups can be realized, the production efficiency is greatly improved, the labor is reduced, the problems that most of the packaging of the reaction cups in the existing market are packaged by a human tool box and the damage rate and the defective rate are high, inconvenient and waste of time and labor are solved; the machine can display and control operation through a touch screen, the liquid crystal display screen displays the state of the detection part of the camera, and the unqualified products are screened and removed.
Owner:深圳市稳勤科技有限公司

Milling and grinding device for metal machining

The invention relates to the technical field of metal machining, and discloses a milling and grinding device for metal machining. The milling and grinding device comprises a base, the upper end of the base is fixedly connected with a workbench, the bottom end of the workbench is connected with an output shaft in a penetrating manner, the upper end of the output shaft extends to the right side of the base and is fixedly connected with a connecting rod, the right end of the connecting rod is fixedly connected with a first supporting column, and the upper end of the first supporting column is fixedly connected with a radiation heater. The output shaft rotates to drive the radiation heater and a reflection box to synchronously rotate so as to uniformly heat a non-milling area of a workpiece on the inner side of a milling cutter, so that the effect of uniformly dispersing the surface temperature of the workpiece is achieved, and the problem of high workpiece defect rate caused by continuous friction heat generation between the milling cutter and the workpiece in the prior art is solved; and meanwhile, through cooperative arrangement of a piezoelectric block, a spring and an electromagnet, movement of the milling cutter is achieved, the effect that the clamping force is kept constant is achieved, and the problem that in the prior art, the error rate is high due to clamping looseness is solved.
Owner:山东锦霖钢材加工有限公司

Hob machine for communication electronic material processing

The invention discloses a hob machine for processing communication electronic materials, which includes a workbench and a hob. The upper end of the workbench is symmetrically and fixedly connected with two fixing plates, and the side walls of the two fixing plates are connected by rotation together. There are winding rollers, and an adjustment mechanism is installed on the workbench. The adjustment mechanism includes a chute set on the upper end of the workbench. The inner wall of the chute is symmetrically slidably connected with two sliders, and the upper ends of the two sliders are fixed. Two vertical rods are connected, the side walls of the two vertical rods are rotatably connected to two connecting rods, the other ends of the two connecting rods are jointly rotatable and connected to a rotating rod, and the side walls of the rotating rods are rotatably connected to an adjustment roller; In the present invention, by driving the second motor to rotate in the forward direction, the adjustment roller is driven to move, and then the electronic materials are compressed or loosened, so as to facilitate the adjustment of the tension of different electronic materials and avoid the electronic materials from being too tight during the processing process. Stretch or too loose will increase the defective rate of processing.
Owner:徐州和润电子材料有限公司

Processing method capable for reducing defective rate of deflecting magnetic core

A processing method capable for reducing the defective rate of a deflecting magnetic core comprises the following steps: a, selecting a male die blank of a stamping die for the deflecting magnetic core; b, adjusting the processing size of the male die of the stamping die, and then processing the male die, wherein the conventional size of a rear aperture of the male die of the die in the x-axis direction is enlarged by 50-60 dmm according to different product models, low speed wire-cutting process is adopted for processing the male die to make the male die to be an oval cross section structure, with taking the x-axis direction where a pair of separation ribs are positioned as a major shaft; c, manufacturing the male die obtained in the step b into the deflecting magnetic core in a conventional press process; and d, adopting a conventional sintering process for sintering forming. The method is simple and practical, can reserve the excess shrinkage in the x-axis direction in advance after the completion of the sintering through adjusting the processing size of the male die of the stamping die, solves the problem of high defective rate caused by sintering deformation, allows the defective rate to be around 2 percent, and reduces the manufacturing cost by 25 percent.
Owner:GUANGYUAN FEIDA MOLD MFG

Full material number detection equipment

The invention provides full material number detection equipment, which comprises a rack. The rack is provided with a core detection mechanism, the lower part of the core detection mechanism is provided with an operation platform, and the lower part of the operating platform is equipped with an industrial control placement box. The core detection mechanism includes at least one scanning group, the scanning group comprises a base plate, the base plate is provided with a first bracket and a second bracket, the first bracket and the second bracket are arranged in parallel, the first bracket is provided with an area-array camera for detecting a product incoming material motion position, and an area-array light source for lighting the area-array camera is connected below the base plate. The automatic detection equipment determines the product location through the area-array camera, determines the product appearance through a line scanning camera, can automatically detects whether the product appearance is qualified according to set program, has high efficiency and high accuracy, is also applicable to occasions in which an inductor cannot be installed, avoids high defective rate caused by human eyes, is suitable for thousands of same and similar types of products, can realize fast switching, saves human resources, and improves the degree of automation.
Owner:苏州华天视航智能装备技术有限公司

Intelligent heat treatment industrial furnace of safety shoe antisquashy steel wrapping head

The invention relates to an intelligent heat treatment industrial furnace of a safety shoe antisquashy steel wrapping head, which is provided with a heating chamber, a quenching chamber and a tempering chamber, wherein heating resistance threads are arranged in the heating chamber and the tempering chamber, and a quenching cooling cylinder is arranged in the quenching chamber. Tracks are arrangedin the heating chamber, the quenching chamber and the tempering chamber, are provided with track ascending and descending hooks, and are driven by a motor. A pumping channel is arranged between the heating chamber and the tempering chamber. An output interface of an industrial personal computer is respectively connected with a thermocouple temperature sensor, the heating resistance thread, the track ascending and descending hook, a pendant track and an exhaust fan via digital-analog conversion A / D. The technology for heat treatment of different steel is pre-stored in the industrial personal computer, the heat treatment control parameters can be set automatically, and the output interface of the industrial personal computer is respectively connected with parts needing control via digital-analog conversion, so the heat treatment process can be precise, and the quality of the wrapping head is ensured. The pumping channel between the heating chamber and the tempering chamber can guide hotair in the heating chamber into the tempering chamber for preheating, reduces energy consumption and increases the production efficiency.
Owner:荆州市美江劳保用品有限公司

Novel combined high-speed electromagnet iron core

The invention relates to a novel combined high-speed electromagnet iron core, which comprises a plurality of silicon steel sheets and an iron core seat provided with radial through grooves, wherein the silicon steel sheets are embedded into the radial through grooves for forming an iron core combining element, the length of each silicon steel sheet is M, the length of each radial through groove is N, the outer diameter D of an annular coil groove meets the following relational expression of D<M<=N, the iron core combining element is welded and connected at one pair of notch parts of the two side surfaces, and the end surface of the iron core combining element is provided with the annular coil groove. The novel combined high-speed electromagnet iron core has the advantages that the structure is simple, the processing process is simple, the production efficiency is high, the processing cost is low, the silicon steel sheets does not need to be cut again, the material utilization rate is high, the problems of low processing efficiency and high defective rate of three-part connection in the prior art are avoided, in the subsequent electromagnet assembly process, when the iron core combining element is assembled and bonded with a case, the notches naturally formed at the two sides form an epoxy glue filling opening, the filling is convenient and smooth, and the glue filling quality is guaranteed.
Owner:零八一电子集团四川力源电子有限公司

Energy-saving and environment-friendly efficient tin brushing device for television mainboard

The invention relates to the technical field of television production, and discloses an energy-saving and environment-friendly efficient tin brushing device for a television mainboard. The device comprises a turntable, the outer wall of the turntable is fixedly connected with a tin brushing bin, the interior of the tin brushing bin is movably connected with a driving disc, the outer wall of the driving disc is movably connected with a rack, and the outer wall of the rack is engaged with a transmission gear. According to the energy-saving and environment-friendly efficient tin brushing device for the television mainboard, a transmission disc coaxial with a tin coating gear rotates to drive a tin cleaning gear to rotate so as to drive a screw rod to rotate, the tin coating gear rolls tin mudinto tooth seams during rotation, and the tin mud is pulled down by the screw rod to fall into a tin storage groove when rotating to the meshing position of the tin coating gear and the screw rod; and the tin mud is uniformly dispersed on the outer wall and the inner wall of a tin brushing plate while the tin brushing plate slides, so that the situation of tin leakage during tin brushing of the television mainboard is avoided, the tin coating quality of the television mainboard is improved, the defective rate is reduced, and the television mainboard tin brushing device is more energy-saving and environment-friendly.
Owner:南京凡离鸟电子商务有限公司

Biaxially stretched polyester film air-cooled blown film production line

The invention discloses a biaxially-oriented polyester film air-cooling and film-blowing production line. The biaxially-oriented polyester film air-cooling and film-blowing production line comprises a condensing device (1), an air supplying device (2), an air returning device (8), an air cooling mechanism (3) and a cooling platform (14), wherein the condensing device (1) is connected with the air cooling mechanism (3); the air supplying device (2) is connected with the cooling platform (14) by an air supplying pipeline (7) through the air cooling mechanism (3); one end of the air returning device (8) is connected with the cooling platform (14), and the other end of the air returning device (8) is connected with the air supplying device (2) through an air returning pipeline; and the cooling platform (14) comprises a cooling platform frame (9), a half-sector-shaped combined leaf (13) arranged on the cooling platform frame (9), and an adjusting mechanism arranged on the half-sector-shaped combined leaf (13). The biaxially-oriented polyester film air-cooling and film-blowing production line disclosed by the invention has the advantages that the two major difficulties that the direction of the cold air is not controlled and sheets warp are solved, the two-sided melt can be quickly set, the occurrence of the crystalline state is avoided, the performance and the quality of a product are greatly improved and the production cost is greatly reduced.
Owner:青岛欣煜升新材料有限公司
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