38results about How to "Narrow residence time distribution" patented technology

The invention discloses a same-direction self-cleaned twin-screw extruder with baffle plates and a processing method thereof. A screw mechanism of the same-direction self-cleaned twin-screw extruder comprises a first screw rod and a second screw rod, wherein the first screw rod is in a single thread structure, and the second screw rod is in a double thread structure; the baffle plates are arranged in the screw grooves of the first screw rod, and the height of each baffle plate is less than the depth of each screw groove of the fist screw rod; 8-shaped hyperbolic flow disturbance can be formed at the baffle plates in the screw grooves of the first screw rod; and the first screw rod and the second screw rod rotate at the same speed, are meshed with each other at all times and are self-cleaned simultaneously. According to the processing method, the screw grooves are triggered under the action of 8-shaped hyperbolic flow disturbance formed due to the arrangement of the baffle plates to mix materials chaotically all the way, two flowing ways formed by the two screw rods fulfill the topological chaotic mixing function of dividing materials into two parts, mixing the two parts of materials and dividing the mixture into two parts, and the first screw rod and the second screw rod fulfill the functions of compressing, expanding, recompressing and reexpanding periodically. Under the joint action of three reinforced mixing mechanisms, the materials can be molten and mixed efficiently.

An extruder screw (10) for a screw extruder (1) is disclosed having a central shaft (18) and a number of screw flights (20) arranged upon the central shaft (18). At least one of the screw flights (20) includes at least one discontinuity (38) which is an interruption in the screw flight (20) by which a portion of said screw flight (38) is offset circumferentially from the remainder of the screw flight (38). Also disclosed is a screw extruder (1) including a screw (10) having at least one discontinuity (38), a method of cooling material in a screw extruder (1), and a method of extruding material from a screw extruder (1) while cooling material within the screw extruder (1).

Disclosed is a continuous manufacturing method for the synthesis of hydazo dicarbonamide. The method comprises: (1) adding hydrazine hydrate and a urea solution into an oscillating flow tube crystallizer via the mid-lower section thereof, producing via reaction hydazo dicarbonamide particles; (2) with the progression of the reaction and the crystallization process, the hydazo dicarbonamide particles grow in diameter and settle towards the bottom of the tube crystallizer, continuously discharging the hydazo dicarbonamide particles settled at the bottom of the tube crystallizer, and acquiring the hydazo dicarbonamide via solid-liquid separation and washing; (3) continuously discharging a pregnant solution containing unconverted reactants from the upper part of the tube crystallizer, and continuously discharging a byproduct, ammonia, from the top part of the tube crystallizer. Also disclosed is the oscillating flow tube crystallizer for use in implementing the manufacturing method.