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81results about How to "Reduced slag discharge" patented technology

Method for extracting chromium and vanadium from vanadium slag at low temperature and normal pressure

The invention relates to the field of vanadium slag hydrometallurgy and vanadium chemical engineering, in particular to a method for extracting chromium and vanadium from vanadium slag at a low temperature and the normal pressure. The method comprises the following steps that firstly, burdening, wherein the vanadium slag and a NaOH solution are mixed to form reaction slurry; secondly, reaction, oxide gas is led into the reaction slurry through a micro-hole arrangement device to carry out normal-pressure oxidative leaching, and after the reaction, solid-liquid mixed slurry of a solution containing NaOH, Na3VO4, Na2CrO4, water soluble impurity components and iron-rich tailings is obtained; thirdly, solid-liquid separation; fourthly, impurity removing; fifthly, sodium vanadate crystallization; and sixthly, sodium chromate crystallization. According to the method, chromium and vanadium efficient common extraction can be achieved, the extraction efficiency of both chromium and vanadium can be higher than 85%, more importantly, after the micro-hole gas distribution manner is adopted, the oxygen solubility can be obviously improved, the reaction temperature and alkali concentration are obviously reduced compared with those of an existing vanadium extraction method, the operation safety is greatly improved, and reaction energy consumption is reduced.
Owner:INST OF PROCESS ENG CHINESE ACAD OF SCI +1

Method for decomposing vanadium slag with solution of potassium hydroxide under normal pressure

The invention relates to a method for decomposing vanadium slag with solution of potassium hydroxide under normal pressure, which comprises the following steps: adding the vanadium slag or pre-treated vanadium slag, water and KOH into a reactor, controlling the mass ratio of the KOH to the vanadium slag and the concentration of solution of KOH, performing oxidation reaction in the presence of oxidizing gas, and controlling the reaction temperature and reaction time in the reaction process; diluting the obtained reaction slurry with a diluting agent to obtain mixed slurry which contains potassium hydroxide, potassium vanadium, potassium chromate and tailings; and performing filtering separation on the mixed slurry to obtain the tailings and vanadium and chromium-containing aqueous solution. The method is only operated under normal pressure, is easy to perform and has high safety; the operation temperature is far lower than the traditional vanadium extraction temperature; the extraction rate of vanadium is high; and synchronous extraction of chromium in the vanadium slag can be realized. The total amount of the vanadium in the tailings is 0.2-1 weight percent (based on the amount of V2O5) and the total amount of the chromium is 0.2-1 percent (based on the amount of Cr2O3).
Owner:INST OF PROCESS ENG CHINESE ACAD OF SCI

Method for pollution-free production of sodium chromate by pressure leaching of chromite

The invention belongs to the field of chromite hydrometallurgy and chromium chemical industry, and in particular relates to a method for the pollution-free production of sodium chromate by pressure leaching of chromite. The method comprises the following steps of: 1) reacting the chromite with oxidizing gas in solution of NaOH; 2) diluting the product obtained by the step 1) and making subcrystalline sodium chromate to fully enter a liquid phase; 3) performing solid-liquid separation on the solid-liquid mixed slurry obtained by the step 2); 4) adding calcium oxide into the obtained diluent for removing impurities; and 5) evaporating and crystallizing the obtained solution without the impurities to obtain a sodium chromate crystal and crystallization mother solution; after the solid-liquid separation, rinsing the sodium chromate crystal by using saturated solution of sodium chromate; and drying to obtain a qualified sodium chromate product. The method has the advantages of simple reaction system component, no difficultly separated phase introduced in the system, contribution to high-efficiency separation of the sodium chromate, great reduction in reaction temperature, low energy consumption, effective reduction in production cost of the sodium chromate, and high chromium leaching yield.
Owner:HUBEI ZHENHUA CHEMICAL CO LTD

Clean production method for treating waste residues of reduction roasting nickel laterite ore to prepare ferronickel

The invention relate to the technical field of nonferrous metallurgy, and specifically relates to a clean production method for treating waste residues of reduction roasting a nickel laterite ore to prepare ferronickel. The method comprises the following steps of 1) crushing and grinding waste residues of reduction roasting the nickel laterite ore to prepare ferronickel, and then carrying out magnetic separation to obtain a Ni-rich magnetic concentrate and a Cr-rich magnetic tailing; 2) wet-grinding the Cr-rich magnetic tailing, dry mixing a solid alkali and the Cr-rich magnetic tailing and briquetting the mixture; 3) performing an alkali fusion roasting reaction on the briquetted mixture and grinding to prepare samples; 4) washing grinded clinker with clear water and filtering to obtain an alkaline filtrate solution, wherein a water washing temperature is controlled within 30-95 DEG C; 5) preparing chromic oxide by using the alkaline filtrate solution; and 6) extracting Ni from the Ni-rich magnetic concentrate. The clean production method for treating the waste residues of reduction roasting the nickel laterite ore to prepare ferronickel with industrial operationality and environmental friendliness is provided by the invention; and the clean production method provides an effective approach for comprehensive utilization of the nickel laterite ore.
Owner:INST OF PROCESS ENG CHINESE ACAD OF SCI

Zero-power consumption steel-making method using electric-arc furnace

The invention discloses a zero-power consumption steel-making method using an electric-arc furnace. The zero-power consumption steel-making method specially comprises the following steps of: controlling the proportion of steel scrap in a furnace burden structure at 20%-30% and the proportion of molten iron at 70%-80%; pushing the steel scrap in a vertical shaft into the furnace by a hydraulic device, wherein the pushing speed is 1-3t / min; adding the molten iron to the furnace at twice through a molten iron adding chute for the furnace wall, wherein the primary molten iron accounts for 40%-80% of the total amount of the molten iron, the iron addition speed is 15-30t / min, the secondary molten iron accounts for 20%-60% of the total amount of the molten iron, and the iron addition speed is 4.5-6.5t / min; simultaneously adding lime to the furnace for slagging, and blowing oxygen for smelting; and when the temperature and components of the molten iron meet the technological requirements, finishing smelting in the electric-arc furnace. The zero-power consumption steel-making method can prevent the molten iron and furnace slag from overflowing from a furnace gate, thus reducing the consumption of slag charges and steel in the smelting process.
Owner:INST OF RES OF IRON & STEEL JIANGSU PROVINCE

Clean production process for processing low-grade laterite-nickel ore by sodium hydroxide alkali fusion method

The invention relates to a clean production process for processing low-grade laterite-nickel ore by a sodium hydroxide alkali fusion method. The process comprises the following steps: taking laterite-nickel ore as a raw material, carrying out roasting reaction on the laterite-nickel ore and sodium hydroxide at high temperature, washing and filtering the roasted material, and leaching valuable metal salts in the laterite-nickel ore, such as water-soluble chromium, aluminium and the like generated after the reaction. High-temperature roasting damages the crystal lattice structure of the laterite-nickel ore, thereby greatly improving the leaching rate of nickel and cobalt in the subsequent high-pressure acid leaching process and the grade of Fe in acid leaching dregs; filtrate is prepared into chromium salt, aluminium salt and recyclable sodium hydroxide by operations, such as evaporation, crystallization, separation and the like, so that the laterite-nickel ore product is diversified. The leaching rate of hexavalent chromium in the laterite-nickel ore is more than 90%, the leaching rate of trivalent aluminium is more than 75%, the leaching rate of the nickel is more than 98%, the leaching rate of the chromium is more than 94%, and the Fe content of fine iron powder in the acid leaching dregs is more than 61%.
Owner:INST OF PROCESS ENG CHINESE ACAD OF SCI

Method for pollution-free production of sodium chromate by pressure leaching of chromite

The invention belongs to the field of chromite hydrometallurgy and chromium chemical industry, and in particular relates to a method for the pollution-free production of sodium chromate by pressure leaching of chromite. The method comprises the following steps of: 1) reacting the chromite with oxidizing gas in solution of NaOH; 2) diluting the product obtained by the step 1) and making subcrystalline sodium chromate to fully enter a liquid phase; 3) performing solid-liquid separation on the solid-liquid mixed slurry obtained by the step 2); 4) adding calcium oxide into the obtained diluent for removing impurities; and 5) evaporating and crystallizing the obtained solution without the impurities to obtain a sodium chromate crystal and crystallization mother solution; after the solid-liquidseparation, rinsing the sodium chromate crystal by using saturated solution of sodium chromate; and drying to obtain a qualified sodium chromate product. The method has the advantages of simple reaction system component, no difficultly separated phase introduced in the system, contribution to high-efficiency separation of the sodium chromate, great reduction in reaction temperature, low energy consumption, effective reduction in production cost of the sodium chromate, and high chromium leaching yield.
Owner:HUBEI ZHENHUA CHEMICAL CO LTD

A kind of method for extracting vanadium and chromium in vanadium slag at low temperature and normal pressure

The invention relates to the field of vanadium slag hydrometallurgy and vanadium chemical engineering, in particular to a method for extracting chromium and vanadium from vanadium slag at a low temperature and the normal pressure. The method comprises the following steps that firstly, burdening, wherein the vanadium slag and a NaOH solution are mixed to form reaction slurry; secondly, reaction, oxide gas is led into the reaction slurry through a micro-hole arrangement device to carry out normal-pressure oxidative leaching, and after the reaction, solid-liquid mixed slurry of a solution containing NaOH, Na3VO4, Na2CrO4, water soluble impurity components and iron-rich tailings is obtained; thirdly, solid-liquid separation; fourthly, impurity removing; fifthly, sodium vanadate crystallization; and sixthly, sodium chromate crystallization. According to the method, chromium and vanadium efficient common extraction can be achieved, the extraction efficiency of both chromium and vanadium can be higher than 85%, more importantly, after the micro-hole gas distribution manner is adopted, the oxygen solubility can be obviously improved, the reaction temperature and alkali concentration are obviously reduced compared with those of an existing vanadium extraction method, the operation safety is greatly improved, and reaction energy consumption is reduced.
Owner:INST OF PROCESS ENG CHINESE ACAD OF SCI +1

Waste paper pulping fine screening tailing treatment technology

The invention relates to the fields of pulping and papermaking, and concretely relates to a waste paper pulping fine screening tailing treatment technology. The technology comprises the following steps: (1) waste paper pulping fine screening tailings are fed into a transition tank 1, and then goes through a primary fine screen to obtain a primary good pulp and a primary tail pulp, and the primarygood pulp enters a residue remover; (2) the primary good pulp goes through a medium-consistency stand tube 1, and the primary tail pulp is fed into a secondary fine screen to obtain a secondary good pulp and a secondary tail pulp; (3) the secondary good pulp returns to the primary fine screen, and the secondary tail pulp is fed into an end fine screen to obtain a third good pulp and a third tail pulp; (4) the third good pulp returns to the secondary fine screen, the third tail slurry is fed into a transition tank 2, and then is sequentially processed by a fluffer, a medium-consistency stand tube 2 and a flotation tank to obtain a fourth good pulp and residues; and (5) the fourth good pulp returns to the transition tank 1 and is processed, and the residues are fed into a waste tank. The technology can reduce the residue discharge amount of the waste paper pulping fine screening section by 10-20% on the basis of ensuring the quality of the pulp.
Owner:SHANYING INT HLDG CO LTD

Vertical grinding machine for glass fiber

The invention belongs to the technical field of grinding equipment and relates to a vertical grinding machine for glass fiber. The vertical grinding machine comprises a separator blanking pipe, a grinding roller, a separator rotor, a dust collecting pipe, an upper air ring, a lower air ring, a scraping plate, a dreg discharging hole, an air intake direction, a main speed reducer, an air intake valve, a feeding tank, a before-grinding belt scale, a material retaining ring and a manhole door; the vertical grinding machine is characterized in that the separator blanking pipe is vertically and downwards lengthened until the distance from the separator blanking pipe to the horizontal plane of a grinding disc is 250mm; the lengthened part of the separator blanking pipe is a cylindrical steel pipe of which the diameter is 426mm; the feeding tank extends inside the separator blanking pipe; the extension part of the feeding tank is hermetically connected with the part, in contact with the extension part of the feeding tank, of the separator blanking pipe; the height of the material retaining ring is increased by 140mm, and the clearance between each air ring and the material retaining ring is reduced to 30mm; a handle of the manhole door is additionally provided with a protective lock switch. The vertical grinding machine disclosed by the invention is reasonable, simple and convenient in structural design, low in cost, capable of improving the grinding efficiency and reducing the amount of discharged dregs, also capable of reducing abrasion, and capable of improving the safety as well during overhauling of equipment.
Owner:SHANDONG FIBERGLASS GRP
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