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44results about How to "Good alloying performance" patented technology

Production process method of high-carbon multi-element alloy casting grinding ball

The invention relates to a grinding medium applied to the powder body engineering in industries, such as construction materials, cement and the like, in particular to a production process method of ahigh-carbon multi-element alloy casting grinding ball. The casting grinding ball comprises the following chemical components by weight percent: 1.4-2.5% of carbon, 0.75-0.82% of silicon, 0.46-0.9% ofmanganese, 4.5-6.0% of chromium, 0.04-0.06% of phosphorus, 0.04-0.054% of sulfur, 0.04-0.06% of copper, 0.03-0.04% of molybdenum, 0.02-0.03% of nickel, 0.02% of tungsten, 0.13-0.15% of compound heavyrare earth modificator and 90.4-91.4% of iron. The production operation comprises steps of smelting, casting, heat treatment, mechanical property detection and pouring inspection, wherein heat treatment quenching is oil quenching treatment. The improvements are that: (A) austenitizing treatment is carried out before quenching; and (B) the temperature of quenching oil is 80-140 DEG C, and the quenching time is 6-20 minutes. The formula of the invention is adopted to thin the crystal grains of a grinding ball, the tissues are compact, and the toughness is enhanced; by adopting the technology ofthe invention, the hardness of a high-chromium grinding ball reaches HRc62-64, and the toughness and the wear resistance of the grinding ball are obviously enhanced. On the precondition of further enhancing the properties of wear resistance and crushing resistance of the grinding ball, the content of the noble metal of chromium is reduced, and the manufacturing cost of the grinding ball is also lowered.
Owner:安徽省凤形新材料科技有限公司

Sheath-coated flux-cored brazing wire and production method thereof

InactiveCN103612032ASolve the problem that it is difficult to process into flux cored wireSimple production methodWelding/cutting media/materialsSoldering mediaCopper wirePotassium
The invention discloses a sheath-coated flux-cored brazing wire and a production method thereof. The flux-cored wire is composed of an alloy sheath, sandwich wires and brazing flux, and is characterized in that compositions of the composite flux-cored wire are determined according to the proportion of the alloy sheath and the sandwich wires, the alloy sheath is 0.2-0.8mm in thickness, the sandwich wires are copper wires, brass wires and the like with the diameter phi of 0.02-0.2mm, and the brazing flux is potassium fluoroaluminate or cesium tetrafluoroaluminate complex, or a chemical compound which is synthesized from KF, AlF3 and CsF in an eutectic manner. When the novel wire is produced, sheath alloy is processed into an alloy strip 0.2-0.8mm in thickness and 6-16mm in width, the alloy strip is rolled into an U-shaped groove via a forming machine, the sandwich wires are put into the U-shaped groove, then the brazing flux is added, the diameter is reduced to phi 2.4-3.0mm after the wires and the brazing flux are synthesized to be O-shaped, diameter reducing is performed via a wire drawing machine unit, and the O-shaped product is fed into a wire rewinding machine to be produced into the novel sheath-coated flux-cored wire. The novel heath-coated flux-cored wire has the advantages that alloying effect of the alloy sheath and the sandwich wires is good during brazing, brazing seams are uniform in composition, joint strength is high, and the problem that part of high-performance brazing solder cannot be processed into the flux-cored wire easily is solved.
Owner:SHANGHAI LONGSHUO WELDING MATERIAL

Microstructure and mechanical property testing method for ultrasonic shot peening induced nano-alloying

The invention discloses a microstructure and mechanical property testing method for ultrasonic shot peening induced nano-alloying. The testing method comprises the specific steps that first, a test technician writes test steps, grasps test matters needing attention and prepares test materials and equipment; second, Q235 steel plate samples are prepared and tested in groups, wherein the tests include that a, the Q235 steel plate sample 1 is maintained; b, the Q235 steel plate sample 2 is subject to ultrasonic shot peening under 30kHz power for 5min; c, Cr powder is added, and then the Q235 steel plate sample 3 is subject to ultrasonic shot peening under 30kHz power for 20min; d, Cr powder is added, and then the Q235 steel plate sample 4 is subject to ultrasonic shot peening under 30kHz power for 10min; and e, Cr powder is added, and then the Q235 steel plate sample 5 is subject to ultrasonic shot peening under 20kHz power for 10min; and third, a scanning electron microscope is utilizedto perform ray scanning on sample surface regions in the five tests performed in the second step respectively. The microstructure and mechanical property testing method for ultrasonic shot peening induced nano-alloying is simple, practical and convenient to operate, the obtained conclusion is representative, and the method is suitable for wide application and popularization.
Owner:XINGHUA TIANTAI ALLOY PROD TECH CO LTD

Non-quenching high-toughness cold-working die steel and production process

The invention relates to a non-quenching high-toughness cold-working die steel belonging to the technical field of metallurgical manufacture. The novel cold-working die steel is developed by optimizing and creating a product component formula, adding alloy elements, rolled and cold thinned texture and adopting the processes of remelting and fining electroslag in an electric furnace, forging many times in a great forging proportion and special heat treatment. The manufacture process comprises the following flows: selecting a chemical component range; drawing an ingredient scheme according to the chemical component range; melting at an intermediate frequency; remelting (refining) the electroslag; annealing; discharging; extending hydrogen; forging; normalizing; tempering; mechanically processing; and detecting. The important manufacture process comprises the steps: (1) refining; (2) forging; (3) extending hydrogen; and (4) normalizing; and tempering so as to obtain non-quenching high-toughness cold-working die steel. The invention has reasonable chemical component proportion, low manufacture cost, good alloying effect, great forging transformer ratio, favorable density of metal structure and high toughness performance index. Various performance indexes of the product reach or exceed the levels of similar international and national products.
Owner:SHANDONG YUANDA MATERIAL TECH CO LTD

Method for preparing copper-nickel alloy nanometer material with cutting-angle twin-cone morphology features in hydrophobic phase

The invention belongs to the technical field of alloy nanometer materials, and particularly relates to a method for preparing a copper-nickel alloy nanometer material with cutting-angle twin-cone morphology features in a hydrophobic phase. The method includes the steps of mixing copper salt, nickel salt, a complexing agent and an organic solvent to form mixed liquid, conducting thermal reaction after heating the mixed liquid, cooling to the room temperature after reaction to obtain reaction liquid, and washing the reaction liquid to obtain the finished product. The single-twin-crystal cutting-angle twin-cone copper-nickel alloy nanometer material with the special morphology features in the hydrophobic phase is prepared for the first time, and the limitation of the material morphology is reduced; the copper-nickel alloy nanometer material is simple in process and can be obtained only by mixing the organic solvent, a copper-nickel precursor and the complexing agent and conducting the heating reaction without oscillation, ultrasonic treatment and other reaction means, and the raw materials are easy to obtain; and the prepared single-twin-crystal cutting-angle twin-cone copper-nickel alloy nanometer material with the special morphology features can be used as a high-activity catalyst in coupling reaction and redox reaction.
Owner:JINING UNIV

Production process method of high-carbon multi-element alloy casting grinding ball

The invention relates to a grinding medium applied to the powder body engineering in industries, such as construction materials, cement and the like, in particular to a production process method of a high-carbon multi-element alloy casting grinding ball. The casting grinding ball comprises the following chemical components by weight percent: 1.4-2.5% of carbon, 0.75-0.82% of silicon, 0.46-0.9% ofmanganese, 4.5-6.0% of chromium, 0.04-0.06% of phosphorus, 0.04-0.054% of sulfur, 0.04-0.06% of copper, 0.03-0.04% of molybdenum, 0.02-0.03% of nickel, 0.02% of tungsten, 0.13-0.15% of compound heavyrare earth modificator and 90.4-91.4% of iron. The production operation comprises steps of smelting, casting, heat treatment, mechanical property detection and pouring inspection, wherein heat treatment quenching is oil quenching treatment. The improvements are that: (A) austenitizing treatment is carried out before quenching; and (B) the temperature of quenching oil is 80-140 DEG C, and the quenching time is 6-20 minutes. The formula of the invention is adopted to thin the crystal grains of a grinding ball, the tissues are compact, and the toughness is enhanced; by adopting the technology ofthe invention, the hardness of a high-chromium grinding ball reaches HRc62-64, and the toughness and the wear resistance of the grinding ball are obviously enhanced. On the precondition of further enhancing the properties of wear resistance and crushing resistance of the grinding ball, the content of the noble metal of chromium is reduced, and the manufacturing cost of the grinding ball is also lowered.
Owner:安徽省凤形新材料科技有限公司

Railway track welded steel and manufacturing technology thereof

The invention discloses a railway track welded steel and a manufacturing technology thereof and mainly comprises the contents of chemical ingredients of the railway track welded steel, matching proportions of raw materials and the manufacturing technology thereof; the railway track welded steel contains the chemical ingredients of: 0.05-0.13 of C; not more than 0.3 of Si; 4-7 of Mn; 16-20 of Cr; 10-13 of Ni; 0.9-2.0 of Mo; not more than 0.02 of P; not more than 0.01 of S; 0.1-0.3 of Ti; not more than 0.15 of Cu; and 57.09-68.95 of Fe. The manufacturing technology of the railway track welded steel comprises the procedures: determining the selection range of chemical ingredients-working out a matching proposal according to the range of chemical ingredients-medium frequency smelting-electroslag remelting (refining)-annealing-discharging-forging-hydrogen diffusion treatment-solid solution treatment-mechanical processing-inspection test; the key manufacturing technology comprises the steps: (1) electroslag remelting (refining), (2) forging, (3) hydrogen diffusion treatment, and (4) solid solution treatment; the railway track welded steel is reasonable in matching chemical ingredients, good in alloying effect, large in the change of forging ratio and excellent in tightness of microstructure, and completely adapts to the occasion of heavy track, heavy load and large variation of temperature difference. The railway track welded steel has high indexes of performance, and the index of welding performance guarantees the quality of welded joints and the traveling safety of trains. Various indexes of performance of the product reach or exceed those of domestic and oversea similar products.
Owner:SHANDONG YUANDA MATERIAL TECH CO LTD

Preparation method of locomotive braking resistance tape capable of reducing resistance temperature coefficient

The invention relates to a locomotive braking resistance tape and a preparation method thereof. The locomotive braking resistance tape comprises the following principal components in percentage by weight: 13.5%-14.5% of chromium, 3.5%-4.5% of aluminum, 0.25%-0.35% of titanium, less than or equal to 0.04% of carbon, 0.05%-0.10% of rare-earth and the balance of iron. The preparation method of the locomotive braking resistance tape sequentially comprises the following steps: vacuum smelting, electroslag remelting, forging, hot rolling, annealing heat treatment, pickling, polishing, trimming, cold rolling, gas protection annealing and strip forming. The locomotive braking resistance tape disclosed by the invention can be used for greatly reducing the production cost by being made of a ferrite alloy without using metallic nickel any longer, enhancing the resistance uniformity of the resistance tape by adopting a titanium element and enhancing the product quality by reducing the resistance temperature coefficient of the resistance tape; the preparation method disclosed by the invention comprises a vacuum smelting procedure and can be used for lessening the sufficient air content of the generated resistance tape, thereby ensuring the product purity.
Owner:DANYANG HUALONG SUPERIOR STEEL
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