76results about How to "Lower fuel ratio" patented technology

The invention relates to a multi-ring matrix burden distribution process for a bell-less top of a blast furnace, belonging to the technical field of burden distribution of blast furnaces. A multi-ring burden distribution process is combined with a burden distribution matrix, and the burden distribution matrix is set according to 9-11 ring sites; generally, 4-6 ring sites are selected for distributing coke, and 3-5 ring sites are selected for distributing ore; the number of turns on each ring site for distributing coke is selected preferably to enable the coke to be laid horizontally; the number of turns on each ring site for distributing ore is selected to control the ore coke ratio on the furnace throat radius, thereby controlling radial distribution of coal gas flow; and the number of turns for distributing coke and distributing ore is generally controlled to be 10-14 turns. The invention can obtain furnace throat coal gas distribution in which coal gas at edges has certain passages and coal gas in the center develops, and the burden distribution is flexible and adjustable, thereby keeping stable and smooth operation of the blast furnace, realizing the purposes of opening the center and stabilizing the edges, improving the utilization ratio of coal gas, reducing the fuel ratio of the blast furnace, and further reducing the production cost.

A method of combustion for pulverized hydro-carbonaceous fuel includes the steps of injecting an oxidant/fuel stream into a burner, causing a low-pressure zone; directing a flow of a high-temperature combustion gas from a combustion chamber into the low-pressure zone in the burner; mixing the high-temperature combustion gas with the injected oxidant/fuel stream to heat the injected oxidant/fuel stream, and injecting the heated oxidant/fuel stream from the burner to the combustion chamber, wherein the oxidant/fuel stream is rapidly devolatilized and combusted in a flame that has a high temperature; sensing a combustion parameter; and based on the sensed combustion parameter, controlling combustion to achieve at least one of a desired NOx reduction and a desired distance from the burner to a flame front.

The invention discloses a method for raising the air temperature of a hot blast stove by recovering the sensible heat of blast furnace slag. In the invention, the high-temperature air resulting from a drying process is subjected to a secondary dust removal and a pressurization processing and then used as high-temperature combustion-supporting air for the hot blast stove to raise the temperature of the hot air of the hot blast stove to 1250-1270 DEG C, which is 100-120 DEG C higher than that of the hot air of the hot blast stove using blast furnace gas only. As the economic benefit brought by the raising of air temperature to blast furnace iron making is far higher than that brought by the production of steam by a waste heat boiler, and the step of converting high-temperature air to steam and the corresponding investment in waste heat boiler are saved, the method greatly improves the recovery value of the sensible heat of blast furnace slag and shortens investment recovery periods of corresponding projects.

The present application discloses a method for modeling a material surface output shape in a material layout process in blast furnace. The method comprises: setting a chute inclination vector and a material layout laps vector of a material layout matrix; setting a function of the material surface output shape in the material layout process; taking a horizontal plane of the material bottom output shape as a reference to construct an integral constraint of the function of the material surface output shape; setting a base function of a unique lap material surface output of the material layout to construct a material layout output function with different ring bits; and determining a final material surface output shape according to the material layout output function with a last ring bit. According to the method of the present application, an entire outline of the material surface shape output by the material layout matrix can be conveniently and accurately obtained, and image visualization of the material surface output shape in the blast furnace material layout matrix can be realized, so as to reduce a fuel consumption ratio, save energy consumption, ensure stable and smooth in blast furnace conditions, stable in blast furnace yield, and prolonged in blast furnace life, avoid failures such as stuffiness, difficult operation, collapse, material collapse, and the like, and facilitate realization of dynamic distribution control of the blast furnace material output shape, and automation of the whole smelting process of the blast furnace.

The invention relates to the field of blast furnaces, in particular to a distribution matrix designing method for increasing the utilizing rate of large blast furnace gas. According to the distribution mode, in the blast furnace material loading process, by changing the tilting angle of a chute, the distribution ring number and the opening degree of a throttle valve, distribution of ore and coke in a surface is changed; and distribution of the coal gas at the edge and in the center is controlled, a coal gas flow is made to be reasonably distributed, the furnace condition is stabilized, the utilization rate of carbon monoxide is increased, and fuel consumption is reduced. Through the distribution mode adopting a platform with the proper width and the funnel depth, the utilizing rate of theblast furnace carbon monoxide is greatly increased while meeting blast furnace performance, the fuel ratio is remarkably decreased, and the production cost is reduced; and therefore, the problems of ore coke drop point positions and the ore coke numbers of all the positions are solved, the reasonably distributed and stable coal gas flow is achieved, and the furnace condition is stably performed.

The invention provides a blasting belt-type sintering machine and a method, for producing sinter, of the blasting belt-type sintering machine. A material distribution mechanism I, an igniter, a material distribution mechanism II, an air draft and dust-removal flue and a discharging device are sequentially arranged on an upper-layer sintering cart way from a machine head to a machine tail, wherein the lower portion of the igniter is communicated with an air draft ignition pipeline through a wind box, the lower portion of the air draft and dust-removal flue is connected with a sealing cover, the sealing cover is arranged on the upper-layer sintering cart way, the sealing cover is communicated with a sintering blasting pipeline through the wind box at the lower portion of a cart, and a dust-falling pipe is arranged at the lower portion of the sintering blasting pipeline. According to the sintering machine, through two times of feeding, the thickness of a material layer can be improved to about 1-1.5m, fuel is combusted thoroughly through blasting sintering, the electricity-saving effect is obvious, and the electricity is saved by three fourths when air draft is changed into blasting. In the air draft process, the cart and grate bars make direct contact with sintering high-temperature smoke, the temperature is high, and the cart and the grate bars are deformed and damaged easily. After air draft is changed into blasting, the cart and the grate bars make contact with room-temperature blasting air, the temperature is low, and therefore the cart and the grate bars are not damaged easily.

The invention discloses a charging material for blast-furnace smelting and a blast-furnace smelting method. The charging material for blast-furnace smelting comprises components in parts by weight asfollows: 60-85 parts of alkaline sintered ore, 10-20 parts of acid pellets and 0-5 parts of geological minerals, wherein alkalinity of the alkaline sintered ore is 2.2-2.3, and alkalinity of the acidpellets is 0.2-0.4; the alkaline sintered ore is prepared from 40-50 parts by weight of vanadium bearing titanomagnetite, 5-10 parts by weight of common fine iron powder, 5-15 parts by weight of boron-bearing iron ore powder, 1-5 parts by weight of SiC powder and 6-10 parts by weight of CaO as raw materials through sintering; the acid pellets are prepared from 50-60 parts by weight of the vanadiumbearing titanomagnetite, 5-10 parts by weight of common fine iron powder, 1-2 parts by weight of magnesite, 3-5 parts by weight of dolomite and 1-2 parts by weight of bentonite as raw materials through sintering. According to the blast-furnace smelting method adopting the charging material for blast-furnace smelting, liquidity of iron slag can be guaranteed, a slag charge structure is changed, slag basicity is reduced, effective availability of the charging material for blast-furnace smelting is improved, blast-furnace smelting efficiency is improved, and smelting cost is reduced.

The invention discloses a blast furnace oxygen adding coal injection method and an apparatus thereof, and relates to a blast furnace coal injection method. According to the apparatus, a pressure stabilizing nitrogen tank is communicated with a blowing tank by a manual nitrogen valve; the blowing tank is communicated with the blast furnace by a blowing pipe; an air feeding nitrogen tank is communicated with an air feeding total pipe by the manual nitrogen valve and a nitrogen flow meter; the air feeding total pipe is communicated with the blowing pipe. The apparatus is characterized in that: a high pressure oxygen pipe is additionally arranged, and is communicated with the air feeding total pipe sequentially by a check valve, a fast switch electromagnetic valve, an oxygen flow meter, an electromagnetic regulating valve and a manual oxygen valve; the air feeding total pipe forms a bypass communication with an oxygen analyzer for oxygen amount detection; the pipeline between the manual nitrogen valve and the nitrogen flow meter forms a bypass communication with an oxygen analyzer for inverted fleeing oxygen detection; the information output ends of the two flow meters and the two oxygen analyzers are respectively communicated with the input end of a PLC central processing unit; the output end of the PLC central processing unit is connected with the information input ends of the electromagnetic regulating valve and the fast switch electromagnetic valve. With the present invention, the coke ratio and the fuel ratio are substantially reduced, and the burning rate of the coal fines is significantly improved.

The invention discloses a method for improving desulphurization efficiency of blast-furnace slag. The technology is that during the desulphurization process of blast-furnace smelting, the temperature of blast-furnace melted iron is controlled to be 1450 DEG C to 1550 DEG C, the content of Si in melted iron is 0.2 wt% to 0.8 wt%, binary basicity of slag is 1.0 to 1.3, ternary basicity of slag is 1.3 to 1.6, and the content of MgO in slag is 5 wt% to 12 wt%. According to the method, the slag desulphurization efficiency in zones above a hearth can be improved, desulphurization burden in the hearth zone is reduced, the energy utilization efficiency is improved, and fuel ratio is decreased; when the load of sulfur entering the furnace is increased, the slag desulphurization efficiency is improved and stable and smooth operation of a blast furnace is guaranteed through optimization of components and performances of iron-bearing raw materials and improvement of the slagging process of the blast furnace; selection ranges of coke and coal dust can be further expanded, and the purchase cost is reduced; and the method has the characteristics of being high in operability, simple in technology and easy to achieve.

The invention provides a method and a device for determining thickness change of slag crust of a copper cooling wall of a blast furnace. The method comprises steps of according to historical data of the blast furnace, determining a first difference value of an average temperature value of each segment of the copper cooling wall and the water charging temperature value of the cooling wall; determining an optimal control range of the first difference value, wherein the first difference value has the inversely proportional relationship with the thickness of the slag crust; calculating a second difference value of the average temperature value of each segment of the copper cooling wall and the water charging temperature value of the cooling wall; and comparing the second difference value with data in the optimal control range of the first difference value so as to obtain thickness change of the slag crust. In this way, when the thickness change of the slag crust is determined, the temperature of the cooling wall and the water charging temperature of the cooling wall are comprehensively considered, so the first difference value can be largely regarded as the temperature gradient from a temperature measurement point to the interior of a cooling water pipe. By using the difference value of the temperature to judge the thickness of the slag crust, judgment precision is improved, gas utilization rate is improved and fuel ratio is reduced, thereby improving stability of the furnace condition of the blast furnace.

The invention relates to a production technique for improving the heat exchange efficiency of a heat pipe type preheater of a hot air furnace. The production technique for improving the heat exchange efficiency of the heat pipe type preheater of the hot air furnace comprises the technological steps that firstly, the reason for the reduction of the heat exchange effect is found out; secondly, the reduction of the heat exchange efficiency is confirmed; thirdly, the operation condition of working media in a heat pipe is confirmed; fourthly, a large amount of non-condensable gas in the heat pipe is exhausted; fifthly, fluid working media are supplemented; and finally, the maintenance effect is evaluated. According to the production technique, the operation is easy and convenient; the investment is small; the high benefits can be achieved continuously; the environment friendliness, equipment and wind temperature quality are not affected; the highly-efficient application of the preheater can be prolonged; and the investment for replacing the heat pipe or the whole preheater equipment is reduced.

The invention relates to a method for producing molten iron by adding scrap steel into a blast furnace. The method mainly comprises the steps of mixing, distributing, smelting, iron runner modification, iron runner distribution, molten iron ladle distribution, molten iron ladle baking and tapping and the like. According to the method, the scrap steel is added in different modes in different opportunities in a blast furnace smelting process, so that the technical effects that the overall smelting time is shortened, the tapping amount is improved, the utilization amount of the coke is greatly saved, and the downstream degree of the blast furnace and the like are improved. According to the method, the utilization rate of scarp steel can be greatly improved, more industry and domestic scarp steel can be digested, energy consumption can be reduced, emission of harmful substances is reduced, the development requirements of environmental protection and energy conservation are met, and important social benefits are achieved while the blast furnace economic benefits are increased.

The invention provides a gasoline detergent. The gasoline detergent is prepared from aliphatic alcohols, aliphatic carboxylates, solvent oil, dimethyl carbonate, aliphatic nitrogen-containing compounds, peroxides and anti-corrosion and anti-dissolution compounds. The gasoline detergent can supply enough oxygen and enough micro detonating agents; synchronous full combustion of gasoline and the gasoline detergent is accelerated; the combustion is stable; the heating value is high; the generation of poisonous and harmful gas is reduced; components of tail gas are changed; the detergency of the gasoline is improved; the environment friendliness is improved; original deposited carbon is effectively removed; when the gasoline is continuously used, the deposited carbon is not generated; is effectively saved, and the pollution of automobile tail gas to the air is effectively reduced, so that the blue sky is protected; acid rain and haze are reduced; green mountains and rivers are indirectly protected; the gasoline detergent has the effects of saving energy, protecting environment and reducing emission, also has good environmental protection benefits and social benefits, and is used as green new energy which is urgently needed by people.

The invention discloses a metallized charge for treating blast furnace hearth accumulation and a using method of the metallized charge. The metallized charge is prepared from, by mass, 10-20% of HBI,5-35% of metallized pellets, 10-20% of scrap steel, 0-5% of lump ore and the balance sinter. The using method of the metallized charge comprises the steps that after accumulation of a blast furnace hearth is detected, stopping of the furnace is not needed, the metallized charge is directly adopted for blast furnace ironmaking, after the accumulation of the hearth does not exist, conventional charge is selected for smelting, and the whole process does not reduce production or reduces little production. The furnace charge structure is optimized and matched with a corresponding processes, so thatthe coke ratio of the blast furnace can be reduced by 20-45%, the burden of direct reduction at the lower part of the blast furnace can be obviously reduced, the furnace charge structure can be usedas a furnace condition seasoning of the blast furnace, when the accumulation of the blast furnace hearth occurs, a certain yield is maintained through the use of the metallized charge, and meanwhile,the hearth melt has higher carbon capacity due to the lower carbon content of the metallized charge, and removal of accumulation is accelerated.

The invention belongs to the technical field of lubricating oil research and development, and particularly relates to enhanced marine engine lubricating oil which comprises, by weight, 40-45 parts of 150N base oil, 30-34 parts of 500N base oil, 10 parts of PAO 6 base oil, 13-13.5 parts of composite additives, 1.36-1.60 parts of alkali value reinforcing agents, 0.70-0.78 parts of thickening agent and 5-10*10<6> parts of anti-foaming agents. The enhanced marine engine lubricating oil can improve suitable alkali value, and the alkali value ranges from 12.5 to 13.0. The enhanced marine engine lubricating oil can greatly reduce engine oil consumption of oil products, fuel oil rate of engine oil and consumption rate of the engine oil, cost is saved for users, and economic benefits are improved.

The invention relates to the technical field of coke and ore grade and dip angle setting in a blast furnace top charging system, in particular to an efficient center coke adding matrix setting method based on charge level iteration. The method specifically comprises the following steps of 1) setting the radius ratio of a barren area to a furnace throat to be 40%-45%, and calculating the distance from an innermost ring coke drop point to the center of the furnace throat; 2) calculating the effective distance of a chute; (3) calculating the final velocity V<2> after furnace burden leaves the chute; 4) calculating a minimum coke angle alpha<coke min> according to L<min>; 5) calculating the dip angle of each grade of coke; (7) calculating the minimum dip angle alpha<ore min> of ore; 8) calculating other tilting angles of the ore; (9) determining the number of turns of material distribution of each ring position of the coke; and (10) determining the number of turns of material distribution of each ring position of the ore; According to the method, collapse layers formed by ores close to the ring position of the barren area in the material distribution process onto the coke can be avoided, then the air permeability and liquid permeability of a center material column are improved, and the proportion of center coke can be greatly decreased to 15%; and the gas utilization rate is increased, and the fuel ratio is decreased.

The invention relates to the technical field of iron making, in particular to an injection method for improving the pulverized coal combustion efficiency. The injection method comprises the steps thatpulverized coal in a pulverized coal bin is loaded into an injection tank in an injection system, the pulverized coal in the injection tank is delivered to coal guns located in front of an air port through a delivering medium, and the pulverized coal is injected into a blast furnace through the coal guns. The injection method further comprises the following steps that (1), flue gas preheating isconducted on the pulverized coal discharged from the injection tank; (2), compressed air is adopted as the delivering medium for the pulverized coal; and (3), the crossed spiral casing pipe coal gunsare adopted and each comprise an inner channel and an outer channel, the outer channels adopt an oxygen cooling mode, the inner channels are used for delivering the pulverized coal, the inner side ofeach coal gun outlet adopts a spiral lining, the angle that the pulverized coal is injected out from the coal guns is changed to 45-degree inclination rotation from the horizontal direction, the component velocity V of the pulverized coal in the horizontal direction is decreased by 13.4%, and the walking route S of the pulverized coal in the air port is increased by 1.414 times. The two coal gunsare adopted and arranged at the front end of the air port in a crossed mode. According to the injection method for improving the pulverized coal combustion efficiency, the pulverized coal combustion efficiency can be improved, and energy conservation and environment protection are achieved.

The invention relates to a method for controlling gas backflow in melting reduction smelting. Each DRI downcomer connected with a shaft furnace is mounted with a cold gas and nitrogen adding pipe which is provided with a control valve. The DRI downcomer is mounted with a temperature detection galvanic couple to detect gas temperature in the downcomer. Through inputting cold gas or nitrogen to the DRI downcomer, the temperature of the backflow gas in the DRI downcomer is controlled at 650-750 DEG C. The high temperature backflow gas which does harm to shaft furnace running is transformed into normally used reduction gas, which participates in reduction inside the shaft furnace to achieve control of the gas backflow. Conventional practice of suppressing backflow gas is changed by the present invention, adding powder to shaft furnace center is cancelled, and the backflow gas is dredged and used. Cold gas/nitrogen is fed into the DRI downcomer to reduce the temperature of backflow gas, improve dust distribution and enrichment condition in the shaft furnace, reduce shaft furnace differential pressure, improve gas utilization, prolong shaft furnace emptying cycle, reduce downcomer blockage frequency and damping down time, and improve operation rate and yield.

The invention provides a method for determining ore batches and furnace top pressure according to blast furnace bosh gas volume indexes, and belongs to the field of blast furnace ironmaking safe operation. The method is characterized in that the ore batches are equal to the sum of -46.71, the product of 2.65 and the bosh gas volume indexes, and a number ranging from 5 to 15, wherein the unit is t; the furnace top pressure is equal to the sum of 12.73, the product of 3.69 and the bosh gas volume indexes, and a number ranging from 15 to 30, wherein the unit is KPa; and for large blast furnaces of the grade ranging from 3500 m<3> to 5000 m<3>, upper limit values are taken, and for small blast furnaces of the grade ranging from 1500 m<3> to 3500 m<3>, lower limit values are taken. By means of the method, positioning of the ore batches and the furnace top pressure under the different bosh gas volume indexes in the normal production process of the blast furnaces is accurate; and the way of increasing the ore batches and the furnace top pressure, decreasing fuel ratios and controlling the bosh gas volume indexes within a certain range is the main way for achieving high-utilization-coefficient production.