This invention discloses a
water level error
correction system and method for steam generators, belonging to the field of industrial measurement and control. The
system includes a
differential pressure sensor with a
Wheatstone bridge as its core, a precision
resistor connected in series in its power supply circuit, and a multi-channel
signal acquisition and
processing unit. The method simultaneously acquires the output voltages of the two channels of the bridge and the
voltage of the precision
resistor, first calculating the sensor
chip temperature; then constructing two characteristic quantities—
voltage and
voltage difference—and intelligently judging the
system operating condition based on their changes; finally, adaptively calling a pre-stored compensation model according to the operating condition, calculating the
system static pressure, and performing comprehensive dynamic correction of the original
differential pressure for static pressure error and temperature drift, thereby calculating the accurate
water level. This invention eliminates the need for additional sensors, achieving real-time compensation for the inherent error of the
differential pressure sensor under all operating conditions solely through innovative
signal fusion and adaptive algorithms, significantly improving the accuracy and stability of
water level measurement, while also being low in cost and simple in structure.