108results about How to "Fluctuation of liquid level is small" patented technology

The invention relates to a device and a method for measuring the thickness of covering slag and the liquid level fluctuation of molten steel. The device consists of a handle, a density board and a probe, wherein the handle is arranged in the middle part of the upper surface of the density board, and the probe is fixed on the lower surface of the density board; the handle is made of materials which are difficult to combust and melt such as iron sheets, battens and the like; the density board is made of heat-insulating materials such as wood boards and the like; and the probe is made of iron wires. The device and the method have the advantages that the device and the method can accurately measure the thicknesses of a molten slag layer at various positions on a liquid level of a crystallizer, the average value of the thicknesses and the liquid level fluctuation to achieve the aims of accurately controlling a melting structure of the covering slag and reducing the liquid level fluctuation, thereby reducing the inclusion of casting blanks, improving the quality of the casting blanks, and ensuring the steady operation of the production.

The invention relates to a preparation technology for an alloy mast, wherein the alloy is made from chromium, zirconium and copper. The technology comprises the following steps: adding industrial electrolytic copper into an inductive melting furnace for heating and melting, and covering the surface with graphite powder and charcoal at the same time; starting an electromagnetic stirrer for electromagnetic stirring and aided deoxidation treatment; adding a copper-chromium master alloy and zirconium wires for heating and melting after the industrial electrolytic copper is completely melted, and enabling the melt composition to be uniform by utilizing the electromagnetic stirring; then moving up the baffle between the inductive melting furnace and an inductive holding furnace so that the melt in the inductive melting furnace can be transferred into the inductive holding furnace under the action of the gravity, and covering the melt surface with the graphite powder and the charcoal; adjusting the melt temperature to 1200 DEG C to 1250 DEG C; and then starting an up-pulling system and continuously up-pulling CuCrZr alloy masts, and continuously adding new furnace burdens into the melting furnace during the up-pulling process. Under a non-vacuum condition, the technology can prepare the alloy (containing chromium, zirconium and copper) mast which is easily oxidized and difficult in adding element zirconium by utilizing the electromagnetic stirring function and through the tight coverage of a covering agent, and the technology is very simple.

A process for cleaning the molten Al-alloy by removing hydrogen features that the inertial gas is sprayed onto top surface of molten Al-alloy contained in a degassing case via rotating nozzle while onto the bottom of the molten Al-alloy via the air-permeable bricks on the bottom of the degassing case.

A method for automatically changing a slag line of a tundish submersed nozzle for an ultra-thick plate blank casting machine belongs to the technical field of plate blank continuous casting. The process steps are: installing a position sensor on a hydraulic cylinder of a tundish trolley and obtaining average values of actual level of the tundish trolley in a steel pouring process through numerical values reflected by the position sensor; installing an automatic liquid lever measuring meter on a crystallizer, and obtaining actual crystallizer level in the steel pouring process through a crystallizer liquid level automatic measuring system; installing the submersed nozzle on the tundish trolley, and measuring the distance between the bottom of the tundish trolley and the top of the submersed nozzle; lowering the tundish trolley to a lowest position, and measuring the distance between the bottom of the tundish trolley and the top of a crystallizer copper plate; inputting a formula for calculating actual immersion depth of the submersed nozzle in the steel pouring process into a software program of the casting machine, setting time intervals and changing amount of each time of height changing of the tundish trolley in an automatic system of the casting machine and achieving the operation of automatic slag line changing of the submersed nozzle. The method has the advantages of prolonging service life of the tundish submersed nozzle of the casting machine.

The invention discloses a tundish with a baffle wall for a vacuum cast ingot, belonging to the technical field of vacuum cast ingot. A baffle wall is arranged in the tundish, and the bottom of the baffle wall is provided with a steel channel; the bottom surface of the tundish on the water gap side is provided with a training wall which is higher than the upper top surface of the steel channel; and after passing through the steel channel and the training wall, molten steel forms a flow field inclining upwards. The tundish with a baffle wall for a vacuum cast ingot is characterized in that the baffle wall and the training wall are arranged in the tundish during vacuum ingot casting, which controls and improves the molten steel flowing mode in the tundish, relatively prolongs the retention period of molten steel in the tundish, prevents the tundish water gap from entrapping slag, provides favorable conditions for floating and removing impurities in molten steel, and improves the internal quality of the steel ingot.

The invention relates to an optical detection probe with a high-precision automatic positioning function for molten liquid components. The optical detection probe comprises a main probe body and a high-temperature-resistant shell, wherein an incident laser focusing lens, a spectral signal collecting lens and a conductive optical fiber connector are fixed inside the main probe body; the high-temperature-resistant shell is arranged outside the main probe body; the lower end of the shell can be directly immersed in molten liquid; a gap between the high-temperature-resistant shell and the main probe body is divided into two layers; electrodes are configured at the lower end, which is flush with a focal plane of the incident laser focusing lens, of the high-temperature-resistant shell; and when the molten liquid reaches the height of the electrode, the electrodes are connected with one other, so that the function of automatically positioning liquid level height is realized. The probe has the functions of automatically positioning a focusing liquid level and alleviating the fluctuation of the molten liquid level; and moreover, an optical system is isolated from an external environment, so that the optical system can be effectively prevented from being influenced by dust in a high-temperature melting environment, the strength of an optical signal can be improved, the detection limit of trace elements is reduced, and the molten liquid components can be better detected in real time.

The invention relates to a production process of high-strength bent pipe steel, which is a production process of high-strength X80 steel plate used for bent pipes. Composition: C: 0.015-0.080%, Mn: 1.50-1.80%, Si: ≤0.30% , S: ≤0.0030%, P: ≤0.015%, Nb: 0.04~0.15%, Ti: 0.005~0.030%, V: ≤0.120%, Alt: ≤0.060%, N: ≤0.010%, Mo: 0.10~0.60 %, Cu: 0.10~0.50%, Ni: 0.10~0.50%, Cr: 0.10~0.30%, Ca: ≤0.01%, the rest is iron; in the slab reheating process, the slab heating temperature: 1100~1200℃; In the controlled rolling process, the termination temperature of controlled rolling in the recrystallization zone: 1000-1080°C, the start temperature of controlled rolling in the non-recrystallization zone: 900-980°C, the termination rolling temperature: 760-880°C; In the cooling process, the termination cooling temperature: 300-550°C, and the cooling rate: 3-40°C/s. The product of the invention has good comprehensive properties, especially excellent performance in low-temperature impact toughness, and can still maintain a Charpy impact energy of about 300J at about -30°C.

The invention relates to a continuous casting process for steel in the field of metallurgy, in particular to a continuous casting process for cold forging steel for low carbon boron-containing standard components. Casting powder special for the cold forging steel for the low carbon boron-containing standard components comprises the following chemical compositions in percentage by weight: 31+/-1.0 percent of SiO2, 25.0+/-4.0 percent of CaO, 10.5+/-4.0 percent of Al2O3, less than or equal to 1.5 percent of Fe2O3, less than or equal to 4.5 percent of MgO, less than or equal to 2+/-1.5 percent of F-, 9.0+/-1.0 percent of K2O+Na2O, 16+/-2.0 percent of C solid and less than or equal to 0.5 percent of H2O. By the continuous casting process, a water gap can be effectively prevented from blocking the normal crystallizer liquid level fluctuation in the casting process, small corner cracks of casting blanks are avoided, the continuous casting is smooth, the internal and external quality of the casting blanks are high, and the surfaces of the casting blanks are not provided with cracks.

The invention relates to a device for preparing an alloy mast through electromagnetic stirring and melting, wherein the alloy is made from chromium, zirconium and copper. A baffle is arranged in the middle part of a furnace body to divide the furnace body into a melting furnace part and a holding furnace part; the furnace bottom of the melting furnace part is higher than that of the holding furnace part; an electromagnetic stirrer is arranged on the outer side of the melting furnace part, and a melting furnace sensor is arranged at the lower part of the melting furnace part; and a holding furnace sensor is arranged at the lower part of the holding furnace part, and an up-pulling system is arranged above the holding furnace part. Under a non-vacuum condition, the device can realize continuous preparation of the alloy (containing chromium, zirconium and copper) mast which is easily oxidized and difficult in adding element zirconium; the manufacturing technology for the alloy mast is greatly simplified, a product with uniform and stable components can be acquired, the production cost can be reduced, and the device is worthy of promotion.

The invention discloses a water quenching method for producing a cold rolling phase transition reinforced high strength strip steel, which is characterized in that a further rapid cooling process is carried out on the strip steel after the strip steel is subjected to annealing and slow cooling. The method comprises the following steps: 1) using a first injection apparatus to inject layered water column to the surface of the strip steel, wherein the included angle of the layered water column injection direction and the strip steel moving direction presents an acute angle; 2) using a second injection apparatus to inject the high speed water flow to the strip steel surface, blowing the steam bubbles and vapor films on the strip steel surface away by the high speed current; 3) soaking the strip steel in cooling water, using a third injection apparatus provided under the liquid surface of the cooling water to inject high speed water flow to the strip steel surface, blowing the steam bubbles and vapor films on the strip steel surface away by the high speed current; and 4) drying the cooling water on the strip steel surface.

The invention belongs to the field of iron and steel smelting, and particularly relates to high-phosphorus IF (Interstitial-Free) steel and a smelting method thereof. The smelting method is prepared through converter smelting, RH refining and continuous casting. The high-phosphorus IF steel comprises the following components: 0.0025 to 0.0030 weight percent of C, 0.55 to 0.65 weight percent of Mn,0.50 to 0.60 weight percent of Si, less than or equal to 0.01 weight percent of S, 0.090 to 0.10 weight percent of P, 0.020 to 0.025 weight percent of Nb, 0.0005 weight percent of B and the balance of Fe. When the method disclosed by the invention is adopted to pour the high-phosphorus IF steel, the liquid level fluctuation of a crystallizer is obviously reduced, and the content of large-sized inclusions in a casting blank is relatively low; in a cold rolling process, the defect rate of a rolled material is reduced; the high-phosphorus IF steel has obvious economical benefits.

The invention relates to a submersed nozzle for steel making and continuous casting tundish, in particular to a non-oxide enhanced material for a slag line of a submersed nozzle. The material comprises the components in percentage by mass as follows: 5.5%-8% of ZrB2, 75%-78% of m-ZrO2, 6%-8% of graphite, 2%-3% of Al, 5%-6.5% of O'-Sialon, 1.0%-2.0% of Y2O3-PSZ and the balance of impurities; and 8-10% of a modified resin binding agent is additionally added. The non-oxide enhanced material for the slag line of the submersed nozzle has excellent corrosion resistance and plugging resistance, can effectively reduce carbureting of molten steel, and is more suitable for producing low -carbon steel and ultra-low carbon steel.

The invention discloses a 5182-H36 aluminum alloy sheet material for a luggage compartment door plate of a new energy passenger car. The 5182-H36 aluminum alloy sheet material comprises the followingcomponents in percentage by mass: 0.05 to 0.10 percent of Si, 0.10 to 0.20 percent of Fe, 0.01 to 0.10 percent of Cu, 0.4 to 0.8 percent of Mn, 4.6 to 5.2 percent of Mg, 0.07 to 0.12 percent of Cr, 0.01 to 0.20 percent of Zn, 0.01 to 0.05 percent of Ti and the balance of Al. A preparation process comprises the following steps: smelting, filtering a melt, casting, carrying out saw cutting on a milling surface, heating a casting ingot, carrying out hot rolling, carrying out cold rolling and carrying out stabilized annealing. The 5182-H36 aluminum alloy sheet material for the luggage compartmentdoor plate of the new energy passenger car, prepared by a preparation method, has good properties including low density, corrosion resistance, high strength, good bending performance and the like, andcan meet requirements of the luggage compartment door plate of the new energy passenger car on light weight and high comprehensive performance of production materials.

The invention discloses a defoaming mechanism for liquid level detection. The defoaming mechanism comprises a chamber (1) and a blade (2), wherein a gradually expanding opening (11) is formed in the front part of the chamber (1); the blade (2) is arranged at the bottom of the opening (11) and can rotate around own axis. The defoaming mechanism can eliminate influences of foam and liquid level fluctuation without consumption of external energy, so that a liquid level meter can accurately detect the liquid level.

The invention belongs to the technical field of steelmaking and discloses a method for controlling fluctuation of the liquid level of a continuous casting crystallizer. The method includes the steps that covering slag is put to the liquid level of the crystallizer to form a covering slag layer. A flat plate is laid on the covering slag layer. The face, in contact with the covering slag layer, of the flat plate is a plane, and the flat plate is kept located on the covering slag layer and does not sink into the covering slag layer. The method is directly used for solving the problem that fluctuation of the liquid level in the crystallizer is too large; due to the cooperation of the covering slag layer and the flat plate, manners of buffering and gradual weakening are achieved, fluctuation is inhibited in a forced manner, efficiency is high, and operation is easy and convenient.

The invention discloses a combined magnesium alloy casting-rolling machine front box liquid supply device, and belongs to the field of rolling of magnesium alloys. The device comprises a combined box body, and adjusting device and a frame, wherein the combined box body is totally closed, and is injected with inert gas for protection; a liner can be singly taken out; a water inlet of a front box is formed in the lower part of the front side of the box body; an outlet of the front box is connected with a casting nozzle of a casting-rolling machine; the position adjusting device is used for position adjustment of the front box in a casting nozzle supply direction and a roller gap adjusting direction; the front box is connected with the frame as a whole; and the frame connects the integer formed by the combined box body and the adjusting device as a frame of the casting-rolling machine for adapting to change of various dip angles of the front box along with the casting-rolling machine. The device can satisfy the position adjustment of the front box along with different dip angles and different directions of the casting-rolling machine, improves the liquid level stability in the front box, and reduces the impurity quantity of metal casting liquid; and meanwhile, the front box is simple in structure and convenient to replace, reduces the labor intensity of workers, and improves the production efficiency.

The invention provides a continuous casting tundish nozzle replacement process. The process comprises the following steps that S1, a new nozzle is baked; S2, the number of furnaces for changing the nozzles is determined, the speed of an oil cylinder of a continuous casting machine is determined before one furnace of steel, the speed of the oil cylinder of the continuous casting machine with the section being 230mm is controlled to be 10.15-15.225m/min, and the speed of the oil cylinder of the continuous casting machine with the section being 300mm is controlled to be 12.25-18.375m/min; S3, the target temperature of molten steel in a tundish is increased by 5-10 DEG C; S4, the argon amount is reduced to 1/3 that of the normal process; S5, the pulling speed of the continuous casting machine is reduced; S6, a blind plate on the tundish is dismantled; S7, the new nozzle is clamped to a crystallizer cover plate from the baking position through a nozzle clamping device; S8, nozzle replacement is conducted; S9, the blind plate is reinstalled; and S10, the nozzle replacing speed increase is controlled to be 0.1m/min-0.15m/min, the speed is increased by 0.01m/min every 5s, and when the speed is increased to 70% of typical pulling speed, the pulling speed is stabilized for 1-2min, and then the speed is increased to the typical pulling speed again. According to the scheme, the nozzle replacement efficiency is effectively improved, safety accidents in the nozzle replacement process are reduced, and the slab production quality is guaranteed.

The present invention provides a segment which may prevent the surface of a strip from periodically swelling up between a roller and a neighboring roller due to pressure even though strips of high temperature are continuously casted at high speeds, the segment including: a fixed frame and a loosed frame which are disposed on a cooling line for solidifying non-solidified strips and spaced from each other for passing strips therebetween; and a plurality of rollers respectively provided to the fixed frame and the loosed frame, wherein the number (N[fixed]) of the rollers provided to the fixed frame and the number (N[loosed]) of the rollers provided to the loosed frame are different from each other.