Patents
Literature
Patsnap Eureka AI that helps you search prior art, draft patents, and assess FTO risks, powered by patent and scientific literature data.

97 results about "Powder injection molding" patented technology

Powder injection molding (PIM), including Metal injection molding (MIM) and Ceramic injection molding (CIM), is an advanced forming technique for producing shaped components from powders, in high volume. This process uses injection molding technology to produce small, high volume and complex parts to tight tolerances.

Binder system for injection molding of beryllium-titanium alloy powder and application

The invention provides a binder system for beryllium-titanium alloy powder injection molding and application, and relates to the technical field of metal powder injection molding. The adhesive system consists of the following components in percentage by weight: 76 to 84 percent of polyformaldehyde, 7 to 9 percent of high-density polyethylene, 5 to 7 percent of ethylene-vinyl acetate copolymer, 3 to 5 percent of paraffin, 0.1 to 0.5 percent of stearic acid, 0.1 to 1.5 percent of polyethylene glycol and 0.1 to 1 percent of BASF antioxidant. The feed preparation method based on the system comprises the steps of powder pretreatment, binder preparation, banburying mixing and cooling granulation, and uniform coating and dispersion of beryllium-titanium powder can be achieved. According to the system, the problems that in beryllium-titanium alloy injection molding, powder is prone to oxidation, poor in fluidity and low in size precision are solved, the viscosity of the prepared feed at 180 DEG C is 88-101 Pa.S, and the oxygen content is smaller than or equal to 0.24 wt%; the relative density of a finished product is larger than or equal to 96.5%, the size precision is + / -1% / in-+ / -2% / in, and the method is suitable for industrial production of beryllium-titanium alloy complex parts in the fields of spaceflight and nuclear energy.
Owner:CNMC NINGXIA ORIENT GRP

NbC particle reinforced ultrahigh-strength steel composite material and forming process thereof

The invention relates to the field of powder injection molding materials, in particular to an NbC particle reinforced ultra-high-strength steel composite material and a molding process thereof, the composite material is prepared by mixing NbC powder and ultra-high-strength steel powder, the volume ratio of the NbC powder to the ultra-high-strength steel powder is 1: 19-3: 17, namely, the volume fraction of NbC is 5%-15%. The D50 of the NbC powder is 1.0 [mu] m + / -0.5 [mu] m. The forming process comprises the steps of raw material preparation, mixing, banburying and granulation, injection molding, degreasing, sintering and heat treatment. The NbC particles in a specific proportion are added into an ultrahigh-strength steel matrix through a metal injection molding process, so that the wear resistance of the material is remarkably improved, meanwhile, the high-strength characteristic is kept, and the dual requirements of high strength and high wear resistance are met.
Owner:HANGZHOU SINO-MIM TECH CO LTD

Water-cooled mold for metal powder injection molding

The utility model discloses a water-cooled mold for metal powder injection molding, which comprises a supporting bottom plate, the top of the supporting bottom plate is fixedly connected with a supporting seat, and the top of the supporting seat is fixedly connected with a lower mold seat. Water is injected into a spiral water passing round cavity through a water inlet pipe, cold water is introduced into a lower mold base through the spiral water passing round cavity for preheating, and preheated water enters a heat preservation pipe through a first water drainage pipe and enters a communicating water cavity through a water passing pipe for mold cooling treatment; cooling water in the communicating water cavity is led into the centralized cooling cavity through the vertical water passing round cavities, and water cooling treatment is conducted on a workpiece in the lower die base.
Owner:ZHENJIANG ZHUOCHUANG OPTICAL DEVICE CO LTD

Powder injection molding control method and system based on quantum computing

The invention relates to the technical field of powder injection molding control, in particular to a control method and system for powder injection molding based on quantum computation.The method comprises the steps that fitting calculation is conducted on the loading capacity, the powder mass, the powder density, the plastic adding density and the finished product density, intermediate parameters of the proportional relation between plastic and powder are obtained, and a proportionality coefficient is deduced; and the formula calculation precision is improved. The volume ratio is calculated based on the design size and the actual measurement size of the workpiece, the proportion of the adhesive is dynamically corrected, and the process instability caused by proportion imbalance is avoided. And further constructing a quantum circuit comprising a Hadamard door, a revolving door and a full-connection CZ door, performing quantum state sampling on the component proportion, and iteratively optimizing a cost function of density and shrinkage rate in combination with SLSQP and L-BFGS-B algorithms to realize global optimization. Through proportional truncation and normalization correction and verification through preset constraints, the stability of powder injection molding and the consistency of finished products are improved.
Owner:DONGGUAN HAOZHUN METAL PROD CO LTD

Preparation method of powder injection molding high-strength titanium alloy

The invention relates to the field of powder metallurgy, and discloses a preparation method of a powder injection molded high-strength titanium alloy, which comprises the following steps: S1, titanium alloy powder preparation: preparing titanium alloy powder by adopting a plasma rotating electrode method, and ensuring that the powder comprises the following components in percentage by weight: 5.5-6.85% of Al, 2.95-4.1% of V, 0.3-0.5% of Zr, 0.1-0.4% of Mo and the balance of Ti; according to the invention, the element B is added to form a nano TiB reinforced phase, so that the strength is obviously improved; the tensile strength is greatly improved by combining ultrahigh-pressure sintering with a graded aging process, and the degreasing time is shortened by combining solvent extraction with plasma-assisted thermal degreasing.
Owner:SHENZHEN ELEMENTPLUS MATERIAL TECH CO LTD

Liquid cooling microchannel powder metallurgy fabrication method

This invention discloses a liquid-cooled microchannel powder metallurgy fabrication method, belonging to the field of radiator manufacturing technology. The invention employs a pre-stamping process to prepare copper heat dissipation fins, combined with customized spherical high-purity copper powder and composite polymer bonding particles. A uniform mixture is prepared through segmented high and low temperature and high and low speed stirring. This is then combined with metal powder injection molding, oxalic acid degreasing, nitrogen atmosphere constant temperature anti-oxidation pretreatment, and high-vacuum sintering processes, along with controllable molding and sintering parameters, to fabricate a copper liquid-cooled microchannel radiator. This invention effectively solves the problems of difficult molding of thin-walled pure copper microchannel structures, poor dimensional consistency, and susceptibility to defects and springback. It significantly improves the extrusion of copper materials in microchannel structures, the smoothness of the inner wall, and the overall density, strengthens the bond strength between the fins and the substrate, and eliminates leakage, corrosion, and heat dissipation attenuation under long-term liquid cooling cycles. The product yield is high, and the stability is excellent.
Owner:INHERE DONGGUAN TECH CO LTD

Feed formula for low-oxygen-content titanium alloy FGF

The invention belongs to the technical field of metal material preparation, and discloses a feed formula for a low-oxygen-content titanium alloy FGF (Fibroblast Growth Factor), which consists of 85-92% of titanium alloy powder and 8-15% of a multi-element binder system, the binder comprises a polylactic acid / polycaprolactone blending skeleton capable of being catalytically degraded, a wax component capable of being extracted at low temperature, a compound surfactant and a high-boiling-point plasticizer, and a supported stannous octoate catalyst is introduced. According to the invention, a multi-component binder system consisting of a catalytically degradable polymer skeleton, a wax component capable of being extracted at a low temperature, a compound surfactant and a high-boiling-point plasticizer is constructed, and a two-stage degreasing process is matched, so that the fundamental contradiction between the degreasing efficiency and the material purity in titanium alloy powder injection molding is successfully solved; and a feasible technical path is provided for large-scale manufacturing of high-reliability and high-purity titanium alloy complex components.
Owner:3R ADDITIVE TECHNOLOGY (SHENZHEN) CO LTD

Ceramic part powder injection molding mold and process based on CIM

The invention relates to the field of ceramic part injection molding, in particular to a ceramic part powder injection molding mold and process based on CIM, and solves the problems that an existing ceramic part injection mold is troublesome in switching and low in production efficiency. The injection molding device comprises a base, an injection molding machine, lantern rings, a front disc, a rear disc, a T-shaped pipe, a thick injection molding head, a straight pipe, a thin injection molding head, a sleeving head, a driving assembly, a sliding frame, a rotating disc cylinder, a lower mold base, an upper mold base, an injection molding opening and a first telescopic part, rotating plates are rotationally connected between the output end of the lower side of the first telescopic part and the two lantern rings, and mold switching assemblies are arranged on the lantern rings; the die switching assembly is used for driving and switching all the lower die bases installed on the rotary disc cylinder in an array mode, the sliding frame is further provided with a linkage assembly, and the linkage assembly is used for driving the sliding frame to slide towards one side when the front disc and the rear disc rotate. According to the device, various molds can be flexibly switched, and efficient injection molding machining production of various ceramic parts is achieved.
Owner:NANJING SHIJING TECHNOLOGY CO LTD

Metal powder injection molding equipment

The utility model relates to the technical field of injection molding equipment, in particular to metal powder injection molding equipment which comprises a molding cylinder, a molding groove is formed in the molding cylinder, a limiting ring is installed at the position, close to the top end, of the inner wall of the molding groove, an ejection structure is installed in the molding groove, and the ejection structure comprises four sets of limiting cylinders. A mounting ring is mounted on the side surface of the forming cylinder, two sets of electric push rods are mounted at the top end of the mounting ring, and the top ends of the two sets of electric push rods are both mounted to the bottom end of a mounting disc. Through the arrangement of parts such as a limiting barrel, a compression spring, an ejector plate, a mounting ring, an electric push rod, a mounting disc, a feeding barrel, an injection pipe, a motor, a mounting rod, a stirring roller, a scraping plate and a feeding hole, the problems that in the process from material conveying to injection molding of existing injection molding equipment, metal powder is prone to thermal shrinkage and condensation can be effectively solved; the non-uniform or hardening condition is caused during injection molding, so that the injection molding quality is influenced.
Owner:SHENZHEN YIBI PRECISION TECH

High-strength, high-toughness and high-wear-resistance tool steel and forming process thereof

The invention relates to the field of powder injection molding materials, in particular to high-strength, high-toughness and high-wear-resistance tool steel and a molding process thereof, and the tool steel comprises the following components in percentage by mass: 1.0-1.6% of C, 0.1-0.6% of Si, less than 1.0% of Mn, less than 1.0% of P, less than 1.0% of S and the balance of Fe. The alloy comprises the following components in percentage by weight: 3.0%-8.0% of Cr, 0.5%-3.0% of Mo, 0.5%-2.0% of V and less than 1% of Zr; 1.0% to 4.0% of Nb; less than 5.0% of Co; ce / La: less than 0.1%; according to the tool steel material, the size of main carbides in the tool steel material is finally smaller than 2 micrometers through the injection molding technology, selection of appropriate alloy elements and content and the appropriate heat treatment technology, and therefore the material has better abrasion resistance and meanwhile has good toughness and high strength.
Owner:HANGZHOU SINO-MIM TECH CO LTD

Injection molding method of steel alloy powder with strength and high polishing effect

The invention relates to the technical field of injection molding, in particular to a steel alloy powder injection molding method with strength and a high polishing effect. The injection molding method comprises the following steps: preparing a green body from steel alloy powder and TiH2 powder, and sequentially degreasing and sintering the green body to obtain a steel alloy product; the sintering is carried out in a mixed atmosphere of hydrogen and argon, and the temperature is raised to 1250-1400 DEG C at a heating rate of 3-15 DEG C / min during sintering. According to the injection molding method, TiH2 powder is added into high-strength steel powder, the overall compactness of the material is improved, a small amount of Ti element is introduced, and the strength of the material is improved; and meanwhile, by increasing the heating rate of the sintering section and introducing the hydrogen atmosphere in the sintering process, surface layer pores are rapidly closed, and the high-strength steel with the strength and the polishing property is obtained.
Owner:SHENZHEN ELEMENT TECH CO LTD

Automatic material taking and discharging device of metal powder injection molding machine

The invention discloses an automatic material taking and discharging device of a metal powder injection molding machine, and relates to the technical field of metal injection molding, the automatic material taking and discharging device comprises a motor base, an output shaft of the motor base is connected with a vertical rod, the upper end of the vertical rod is connected with a cross beam, and a hydraulic cylinder is installed on the upper portion of one side of the cross beam; a manipulator is connected to the position, located below the cross beam, of an output shaft of the hydraulic cylinder, the manipulator comprises a shell base, a servo motor is installed on the upper portion of the shell base, the output shaft of the hydraulic cylinder is connected to the upper portion of the servo motor, and a screw is connected to the position, located in the shell base, of the output shaft of the servo motor. According to the automatic material taking and discharging device of the metal powder injection molding machine, the servo motor drives the screw rod and the threaded sleeve to be linked, so that a workpiece is accurately adsorbed by the suction cup, meanwhile, the supporting plate gradually moves towards the bottom of the workpiece in the upward moving process of the threaded sleeve, and finally the bottom of the workpiece is supported; by means of the design, the workpieces are effectively prevented from falling off in the sucking and hoisting processes.
Owner:SHENZHEN ELEMENTPLUS MATERIAL TECH CO LTD

Laser automatic sprue removing device and method in powder injection molding process

The invention discloses a laser automatic sprue removing device and method in a powder injection molding process, a laser cutter is installed on a sliding block of a vertical module, a conveying module and two conveying rails symmetrically distributed about the conveying module are installed above a machine table, a conveying plate is installed on the conveying rails in a front-back sliding mode, and a laser cutter is installed on a sliding block of the vertical module. A conveying plate is fixed to a sliding block of the conveying module, a blank fixing mold is fixed to the conveying plate, a protection structure used for protection during cutting is installed on the left side of the upper portion of the conveying plate, and a supporting and clamping structure used for supporting and fixing a blank sprue and an air suction piece used for dust collection and cooling are installed in the protection structure; the supporting and clamping structure is arranged in the protection structure, the pouring gate can be clamped and fixed before cutting, the situation that the pouring gate droops due to the weight of the pouring gate in the cutting process is avoided, notch dislocation caused by gravity is effectively prevented, and the cutting quality is improved.
Owner:HEFEI HUIZHI NEW MATERIAL TECH CO LTD

Preparation method of integrally-formed complex cavity part and liquid cooling plate

The invention relates to a preparation method of an integrally-formed complex cavity part and a liquid cooling plate. According to the method, a material which can be decomposed or dissolved under the acid catalysis condition and / or the action of a specific solvent is adopted to be subjected to injection molding to form a removable insert; then, in a powder injection molding die, wrapping the removable insert with a metal feed to form a composite green body; thirdly, the composite blank is placed in a corresponding acid catalysis atmosphere or a specific solvent, insert removal and catalytic degreasing are synchronously completed, and a degreased blank with a complex cavity is obtained; and finally, sintering and post-processing to obtain a final part. The method is especially suitable for preparing liquid cooling plates containing complex flow channels such as microchannels and pin fins. Integrated net forming of a complex inner cavity structure is achieved, assembly errors and interface thermal resistance caused by split manufacturing are thoroughly avoided, the part density is high, the size precision is good, the heat dissipation performance is excellent, meanwhile, the manufacturing method has the advantages of high efficiency and low cost of the MIM technology, and the manufacturing problem of a high-power device heat dissipation assembly is perfectly solved.
Owner:CHANGZHOU GIAN TECH

Method of manufacturing a turbine shroud segment

Methods of manufacturing a turbine shroud segment for a gas turbine engine are disclosed. One method involves receiving a turbine shroud segment green part, machining an axial cooling flow passageway in the turbine shroud segment green part, and after the machining of the axial cooling flow passageway, debinding and sintering the machined turbine shroud segment green part. Another method involves receiving a turbine shroud segment green part, machining a textured surface on the radially outer surface of the body to obtain a machined turbine shroud segment green part, and after the machining of the textured surface, debinding and sintering the machined turbine shroud segment green part. Another method involves injecting powder injection molding material into a mold having cavities defining negatives of features forming a textured surface on the radially outer surface of the body, and debinding and sintering the molded turbine shroud segment green part.
Owner:PRATT & WHITNEY CANADA CORP

Feeding machine for metal powder injection molding

ActiveCN223418350UMolding machineGear wheel
The utility model relates to the technical field of metal powder feeding, and discloses a metal powder injection molding feeding machine which comprises a bottom plate, a mixing barrel is installed on the top of the bottom plate, the right side of the mixing barrel is communicated with a discharging pipe, an auger conveyor is installed on the right side of the discharging pipe, and an injection molding machine is installed on the right side of the auger conveyor. According to the screening device, the screening assembly is arranged, a motor is started, a bevel gear A drives two bevel gears B to rotate in the opposite directions, two transverse rods drive two connecting bevel gears to rotate, the two transmission bevel gears move in the opposite directions, and then two vertical rods move in the opposite directions; and a cam drives a concentric-square-shaped frame to move back and forth in the horizontal direction, a pressed block continuously extrudes a triangular pressing block, an abutting rod continuously knocks a screening plate, vibration of the screening plate is achieved, it is guaranteed that metal large-particle powder is screened out in the screening process, and the screening efficiency of the device is improved.
Owner:DONGGUAN MAIMI METAL MANUFACTURING CO LTD

A process for preparing ceramic particle-reinforced steel matrix composites

This invention discloses a process for preparing ceramic particle-reinforced steel-based composite materials, belonging to the field of wear-resistant material preparation technology. The method of this invention includes: a powder mixing process, a powder injection molding process, a vacuum debinding process, and a vacuum hot-pressing sintering process. The process scheme is as follows: First, ceramic particles with attached rare earth elements Y and La, iron powder, and an organic binder are added to a ball mill jar and thoroughly mixed using a planetary ball mill. The granulated powder is heated and plasticized, then injected into a mold cavity using a powder injection molding machine. After curing and shaping through processes such as pressure holding, debinding is performed using a vacuum debinding furnace. Finally, the ceramic particle-reinforced steel-based composite material is obtained through vacuum hot-pressing sintering. The method of this invention can prepare metal-based composite materials on a large scale, resulting in a denser microstructure and wear-resistant materials with better resistance to wear, corrosion, and impact.
Owner:KUNMING UNIV OF SCI & TECH

Efficient forming method for universal appliance MIM part

The invention relates to the field of metal powder injection molding, and discloses an efficient molding method for universal appliance MIM parts. The method comprises the following steps: feed preparation and parameter matching based on digital twin simulation; carrying out self-adaptive injection molding by utilizing a mold with a sensor; based on injection data and online weighing feedback, data-driven degreasing and sintering are executed in the integrated equipment; and finally, continuous optimization is realized through model verification and data closed loop. According to the method, rapid and flexible adaptation of multi-specification parts is achieved through the structure-process mapping database and intelligent simulation, process splitting is broken through real-time sensing and feedback control, fine compensation is carried out on a complex structure by means of a multi-physical field model, and therefore the production efficiency and the size precision are improved, and meanwhile the production cost is reduced. And the process stability and the product consistency are remarkably enhanced, and the effects of efficient forming and high-precision forming of the same-series multi-variety parts are achieved.
Owner:SUZHOU ZHONGYAO TECH CO LTD

A copper-based diamond composite material with directional heat conduction and a preparation method thereof

This invention provides a directional thermally conductive copper-based diamond composite material and its preparation method, belonging to the technical field of copper-based diamond composite materials. By constructing a "diamond particle size gradient + aluminum nitride / silicon carbide ceramic gradient," combined with multilayer powder injection molding and segmented vacuum hot pressing, the thermal conductivity and thermal expansion in the thickness direction are synergistically controlled: the upper layer of fine-grained diamond and a small amount of aluminum nitride forms a high thermal conductivity layer, the middle layer of medium-grained diamond and a relatively high amount of aluminum nitride acts as a thermal-mechanical buffer, and the lower layer of coarse-grained diamond and silicon carbide improves the expansion matching and sintering stability of the substrate side; sequential injection combined with interval time and thickness ratio control forms a continuous composition gradient and particle intercalation interface during debinding and densification processes, and through two-step heating, three-stage pressure, depressurization and slow cooling, and medium-temperature heat preservation, densification, interfacial reaction and residual stress release are taken into account, so that the copper-based diamond composite material maintains high thermal conductivity while having an adjustable expansion gradient and high structural reliability.
Owner:NANJING REALWAY NEW MATERIAL TECHNOLOGY CO LTD

A sintering fixture for metal powder injection molding

The present invention relates to the technical field of sintering fixtures, and discloses a sintering fixture for metal powder injection molding, which includes a chassis. A fixing sleeve, a plurality of unloading components and a plurality of supporting components are connected to the upper surface of the chassis. Among them, the fixing sleeve is located in the middle of the chassis, and the plurality of unloading components and the plurality of supporting components are circumferentially distributed around the fixing sleeve, and the plurality of unloading components and the plurality of supporting components are arranged in a cross manner. A sliding component is connected inside the fixing sleeve, and a suspension component and a rotating component are connected to the outer wall of the upper end of the sliding component. The lower end of the suspension component is connected with a plurality of shaping components, and the plurality of shaping components are circumferentially distributed around the sliding component. For this sintering fixture for metal powder injection molding, by arranging a plurality of unloading components and supporting components on the chassis, the blanking can be carried out more quickly and accurately after the workpiece is sintered; by arranging the sliding component, it can be adjusted more appropriately in cooperation with the height and angle changes of the unloading components and the supporting components.
Owner:JIANGSU ZHUOYING PRECISION TECH CO LTD

Powder injection molding method for improving performance of maraging steel

The invention discloses a powder injection molding method for improving the performance of maraging steel. The powder injection molding method comprises the following steps that maraging steel powder and a binder are kneaded to prepare feed; the prepared feed is subjected to crushing and granulation; carrying out injection molding on the crushed and granulated feed to obtain a green body; performing catalytic degreasing on the prepared green body; sequentially performing negative pressure degreasing, vacuum internal sintering and sintering on the sample subjected to catalytic degreasing to obtain a sintered part; the obtained sintered part is subjected to solid solution and quenching treatment, and a solid solution part of a full-martensite structure is obtained; the obtained solid solution part is subjected to pre-stretching treatment; and aging treatment is conducted on the pre-stretched sample, and the maraging steel is obtained. According to the present invention, the material is subjected to proper pre-stretching so as to introduce the high-density and uniform dislocation to improve the precipitation of the strengthening phase, such that the comprehensive performance of the material is improved, and the density of the dislocation introduced through the pre-stretching is high so as to appropriately reduce the addition of the noble metals such as Co, Mo and the like so as to easily reduce the cost;
Owner:SHENZHEN ELEMENT TECH CO LTD

Binders for powder injection molding, hybrid binders, feedstocks and molding processes

The present application relates to a binder for powder injection molding, a mixed binder, a feedstock and a molding process, wherein the binder comprises 48% mannitol, 48% resin containing epoxy and unsaturated double bond, and 4% photoinitiator by weight percentage; the binder is formed by mixing the photoinitiator after the ring-opening reaction of the epoxy group with the hydroxyl group in the mannitol. The mixed binder and the feedstock prepared by the binder can meet the requirements of low-temperature and low-pressure injection curing, and ingeniously apply the ultraviolet curing method to the powder injection molding process, thereby effectively solving the problems of the existing powder injection molding process, such as the easy occurrence of burrs in the product due to high-temperature and high-pressure injection, the easy sticking of the binder to the mold and the overflow of the material due to the softening of the binder caused by the high mold temperature in mass production, the frequent mold repair, and the influence on the production capacity.
Owner:CHANGZHOU GIAN TECH

Holding device for cards and / or bank notes

A holding device for cards and / or bank notes, contains a housing, which is open on the top and has a base, wherein the base has lateral webs, which protrude upward and are spaced apart from one another. To easily produce a housing of a holding device for cards and / or bank notes and, in doing so, maximally protect the cards and / or bank notes to be inserted, the housing is produced by powder injection molding and / or the housing has at least one lubricant.
Owner:MAYER FRANK F E

A binder for powder injection molding process and its preparation method and application

The present invention belongs to the technical field of adhesives, and specifically belongs to an adhesive for powder injection molding process and its preparation method and application. Raw materials: paraffin wax, stearic acid, polyethylene glycol, polydimethylsiloxane, ethyl acetate solution, modified bisphenol A epoxy resin; modified bisphenol A epoxy resin is prepared from methoxy polyethylene glycol amine and bisphenol A epoxy resin. Paraffin wax is added to polyethylene glycol solution, mixed evenly, and then stearic acid is added, heated and stirred to obtain mixed solution one; polydimethylsiloxane and modified bisphenol A epoxy resin are added to ethyl acetate solution, mixed evenly, and then heated and stirred to obtain mixed solution two; mixed solution one and mixed solution two are mixed, heated and stirred, and then discharged, cooled, filtered, and an adhesive is obtained. The adhesive is used in powder injection molding process. The adhesive provided by the present invention can make the injection blank have good forming performance and better mechanical strength.
Owner:HEFEI HUIZHI NEW MATERIAL TECH CO LTD

Preparation method of high-yield aluminum alloy powder injection molding feed

The invention discloses a preparation method of a high-yield aluminum alloy powder injection molding feed, and belongs to the technical field of metal powder injection molding, and the method comprises the following steps: through component optimization, on the basis of a 6-series aluminum alloy, controlling the mass content of Mg to be 0.9-1.2%, the mass content of Si to be 0.7-1.0% and the mass content of Cu to be 0.7-1.1%; and then aluminum alloy powder is prepared, adhesive particles are prepared, pressurized banburying is carried out, and granulation is carried out. And the fluidity, uniformity and sintering performance of the feed are remarkably improved, so that stable forming of the aluminum alloy structural part with high density and high yield strength is realized.
Owner:NANJING RES INST OF ELECTRONICS TECH

High copper content feedstock for powder injection molding and method of making, using same

ActiveCN118527657BMetallurgyMetal powder
The application discloses a high-copper-content feed for powder injection molding and a preparation method and application thereof, and relates to the technical field of powder injection molding materials. The high-copper-content feed is prepared by mixing metal powder and catalytic debinding binder in a mass ratio of 120-130:5-15 and then performing dense mixing. The metal powder comprises copper-containing powder, and the mass fraction of copper powder in the copper-containing powder is 95-100%. The copper powder comprises three kinds of powders with different particle sizes. By controlling the selection of raw materials of the copper powder, a combination of copper powder raw materials with multiple particle sizes and multiple shapes is screened out, and then the high-copper-content feed is prepared by mixing the copper powder with the catalytic debinding binder and performing dense mixing. The high-copper-content feed has the advantages of strong flowability and good shape maintaining capability, and the structure of a part product obtained by powder injection molding is compact, and the molding rate is high.
Owner:GUANGDONG INST OF NEW MATERIALS

Method for preparing high-nitrogen high-strength high-hardness polishable material through powder injection molding

The invention relates to the field of metal powder metallurgy forming, and discloses a method for preparing a high-nitrogen high-strength high-hardness polishable material through powder injection molding, which comprises the following steps: S1, raw material selection: high-nitrogen stainless steel powder is adopted, the high-nitrogen stainless steel powder comprises the following components in percentage by mass: 16-26% of Cr, 0-12% of Mn, 0-1% of Si, 0-9% of Ni, 2-4% of Mo, 0.05-0.1% of C, 0.1-0.5% of O, 0.01-0.3% of S and the balance of Fe, and the powder granularity D90 is 17-25 microns; according to the invention, through high-nitrogen stainless steel component design and a nitrogen protection sintering process, the tensile strength, the yield strength and the hardness of the material are far better than those of traditional 316L stainless steel, the strict requirements of intelligent wearable equipment on mechanical properties are met, segmented temperature control sintering is combined with solution treatment, a mirror polishing effect is realized, and the material is comparable with a forged and pressed material.
Owner:SHENZHEN ELEMENTPLUS MATERIAL TECH CO LTD

Binder for powder injection molding and method and device for hot cutting in powder injection molding die

The invention provides a binder for powder injection molding and a method and device for hot cutting in a powder injection molding die. The binder comprises 20-40 parts of a high-melting-point framework polymer, and the melting point of the high-melting-point framework polymer is 120-190 DEG C; 10-35 parts of a low melting point phase, the melting point of which is 50-80 DEG C; 10-25 parts of high-melting-point microcrystalline wax, the melting point of which is 80-100 DEG C; 1 to 10 parts of a lubricant; and 0.5-8 parts of self-lubricating anti-attrition modifier forms a three-gradient melting point stepped structure, so that a sprue region is preferentially softened in the hot cutting process, and the strength of a product main body is kept. According to the in-mold hot cutting method, the pressure change of a cavity is monitored, heating and cooling control of the cutter is combined, cutting is conducted when a sprue binder is in a suitable softening state, sprue residues and product deformation can be reduced, the durability and forming efficiency of the cutter are improved, and the in-mold hot cutting method is suitable for manufacturing of metal and ceramic powder injection forming parts.
Owner:HEFEI HUIZHI NEW MATERIAL TECH CO LTD

Thin-wall product and production process and auxiliary production device thereof

The invention relates to the technical field of metal powder injection molding, in particular to a thin-wall product and a production process and auxiliary production device.The thin-wall product is a metal part, a row of penetrating holes are formed in the metal part, and the production process of the thin-wall product comprises the steps of insert pressing and supporting, film coating treatment, insert injection, degreasing, sintering, insert disassembling and aftertreatment. An auxiliary production device of the production process is used for clamping and transferring the supporting insert or a composite body of the supporting insert and the MIM green body. According to the injection molding technology, the ceramic supporting insert is combined with the MIM technology, and the problems that no ejector pin space exists during injection molding of a thin-wall product, deformation is prone to occurring in the catalytic degreasing and high-temperature sintering process, demolding is difficult and the like are solved; the rigid, heat-resistant and stable-shape ceramic supporting insert is used for physically supporting and limiting the thin-wall product all the time, and deformation of all stages, especially the sintering stage with the maximum shrinkage rate is greatly restrained.
Owner:JIANGSU SIRUIYI PRECISION TECH CO LTD

Stainless steel powder injection molding equipment and preparation method

The invention relates to the technical field of stainless steel powder injection molding, in particular to stainless steel powder injection molding equipment and a preparation method.The stainless steel powder injection molding equipment comprises a mounting support and a filtering tank rotationally mounted on the mounting support, a guiding pipeline is fixedly mounted at the upper end of the filtering tank, and a heating connecting tank is fixedly mounted at the upper end of the guiding pipeline; a detachable upper cover is arranged at the upper end of the heating connecting tank, a discharging pipe is fixedly installed at the lower end of the filtering tank, and movable rotating columns are arranged in the filtering tank, the guiding pipeline, the heating connecting tank and the discharging pipe. Materials are turned over upwards through the inclined paddle structure to form a flow field direction opposite to that of the stirring rod, and the stirring rod and the paddle move oppositely to form a strong convection area at the junction of the heating connecting tank and the guide pipeline, so that the materials are forced to undergo multiple times of cyclic shearing and convection diffusion, and the problem of dead angles existing in traditional single stirring is solved; it is further ensured that the binder completely wraps the powder particles, and high-uniformity feeding is provided for subsequent injection molding.
Owner:KUNSHAN FEIBOTE ELECTRONIC TECH CO LTD