The present invention discloses a method of manufacturing a diaper that has multiple
moisture sensing elements on interior side of its bottom impermeable layer or on any surface of the top permeable layer. The
moisture sending elements are made by spraying
conductive ink on a moving sheet of either the bottom impermeable layer or the top permeable layer, before other
layers of the diaper are attached. Spraying of
conductive ink on the moving sheet causes parallel lines of conductive inks to be formed on the layer. The parallel lines of
conductive ink run through the entire length of either of the
layers and are designed to get connected with a detecting device. When a user urinates inside the diaper, the
moisture causes a
closed circuit between at least two of the parallel lines of conductive inks. These formations of closed circuits, between parallel lines of conductive inks, are detected by the detecting device. Also, with increasing volume of moisture, the resistance of the closed circuits also tends to decrease. This rate of decrease of resistance is also detected by the detecting device and is used to calculate a volume of moisture present in the diaper. The detecting device then generates a suitable alarm to give an idea about the
saturation level of the diaper. The process of manufacturing sensing elements by spraying conductive inks on moving sheet of layer reduces the
processing and modification overhead of specially designed conductive ink printers and also does not
impact the manufacturing time of a diaper manufacturing
assembly line.