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42results about How to "Reduce cycle load" patented technology

Smashing, screening and circulating coal feeding system

The invention relates to a smashing, screening and circulating coal feeding system which comprises a mixed coal bunker, a coal feeding material nozzle, an iron separator, a smasher and a number one coal feeding belt conveyor. The lower portion of the number one coal feeding belt conveyor is connected with the mixed coal bunker, the coal feeding material nozzle is positioned at the bottom of the mixed coal bunker, the lower portion of the coal feeding material nozzle is connected with the smasher, and materials after being processed are conveyed to a boiler by the belt conveyor. The smashing, screening and circulating coal feeding system is characterized in that a vibratory screening machine is additionally arranged at an outlet of the smasher, a material separating nozzle is arranged on the lower portion of the vibratory screening machine and connected with a number two below-screen belt conveyor, coal briquette with qualified granularity is conveyed to the boiler by the number two below-screen belt conveyor, materials on a screen of the vibratory screening machine are conveyed to a number three above-screen belt conveyor, and a hanging rack is arranged on the end portion of the number three above-screen belt conveyor. By the smashing, screening and circulating coal feeding system, resource waste caused by incomplete burning of large-sized coal is effectively reduced, burning efficiency of the coal briquette is improved, production cost of the boiler is reduced, and the problems of difficulty in raw coal separating and high load of the coal smasher are solved. The smashing, screening and circulating coal feeding system is suitable for closed cycle processes like smashing, screening, separating and the like of bulky materials.
Owner:TAIYUAN IRON & STEEL GROUP

Vertical roll mill air-distribution process for adjusting cement particle gradation, and device for achieving process

The invention discloses a vertical roll mill air-distribution process for adjusting cement particle gradation. According to the air-distribution process, the air amount needed by a vertical roll mill is distributed into a large part and a small part; the large part is guided in a milling area from the lower part of the vertical roll mill and used for lifting and drying materials in the milling area; the small part is guided in the lower part of a powder selection machine from the upper part of a middle shell of the vertical roll mill, and used for conveying milled materials into the powder selection machine in an air-swept manner with gas guided from the lower part of the vertical roll mill so as to supplement air for powder selection. The invention further discloses a device for achieving the process. According to the air-distribution process and device for achieving the process, disclosed by the invention, the air passing amount at a milling disc is reduced in a manner of distributing the air amount needed by the vertical roll mill into a part below the milling disc and a part above the middle shell, and the air is supplemented for the powder selection machine on the upper part of the middle shell; through reasonable matching, on one hand, the circulating load and the resistance of the vertical roll mill can be reduced, the power consumption of the mill can be decreased, and the efficiency of the vertical roll mill can be increased, on the other hand, the finished cement particle gradation can be adjusted, and the cement performance can be improved.
Owner:TIANJIN CEMENT IND DESIGN & RES INST

Heavy-media dry-method separator with vibration discharge function

InactiveCN102198446AImprove the processing capacity per unit areaIncrease profitGas current separationEngineeringDistributor
The invention discloses a heavy-media dry-method separator with a vibration discharge function, and belongs to the field of separating equipment. In the structure of the separator: the front end of a box frame is equipped with a raw material entrance, and the rear end of the box frame is equipped with a light product discharge port and a heavy product discharge port; the box frame is internally equipped with a gas distributor, the front end of the gas distributor is correspondingly arranged below the raw material entrance on the box frame, and the rear end of the gas distributor is connected with the heavy product discharge port; the bottom of the box frame, from top to bottom, is sequentially equipped with a separating air chamber and discharging air chambers which are connected with the bottom of the gas distributor; a layer of medium draining screen plate is arranged above the gas distributor, the medium draining screen plate is shorter than the gas distributor, the front end of the medium draining screen plate is equipped with a kick-off wheel, the kick-off wheel and the front end of the medium draining screen plate are positioned in the back of the raw material entrance on the box frame, and the rear end of the medium draining screen plate is connected with the light product discharge port of the box frame; and the box frame is further equipped with a vibrator which can drive the gas distributor and the medium draining screen plate in the box frame to vibrate. The heavy-media dry separator has the advantages of simple structure, high separating efficiency, small heavy medium circulation quantity and good running stability.
Owner:CHINA UNIV OF MINING & TECH (BEIJING)

Ore grinding grading system and method capable of controlling derichment of iron minerals

The invention discloses an ore grinding grading system and method capable of controlling derichment of iron minerals. The ore grinding grading system comprises a feeding pulp tank, a feeding pump, a double-overflow-pipe swirler, a sand setting pulp tank, a mill, first separation equipment and an open-circuit grinding machine. The double-overflow-pipe swirler is provided with a swirler inlet, a setting sand outlet, an outer overflow outlet and an inner overflow outlet. An outlet of the feeding pulp tank is connected with an inlet of the feeding pump. An outlet of the feeding pump is connected with the swirler inlet. The setting sand outlet is connected with an inlet of the mill. An outlet of the mill is connected with the feeding pulp tank. The outer overflow outlet is connected with the first separation equipment. The inner overflow outlet is connected with an inlet of the open-circuit grinding machine. An outlet of the open-circuit grinding machine is connected with the first separation equipment. The ore grinding grading method includes the steps that ore pulp is fed into the double-overflow-pipe swirler to be graded, and the graded setting sand products, outer overflow products and inner overflow products are processed separately. By means of the ore grinding grading system and method capable of controlling derichment of the iron minerals, derichment of the iron minerals in setting sand can be reduced, the handling capacity of the mill is improved, the energy consumption for ore grinding is reduced, and the quality of ore concentrate products is improved.
Owner:湖南金磨科技有限责任公司

Flotation-free dressing recovery process for mixed iron ore

The invention discloses a flotation-free dressing recovery process for mixed iron ore, and relates to the technical field of ore dressing. Mixed iron ore high-pressure roller milling-wet pre-selected concentrate enters a follow-up grinding and selecting first-section hydrocyclone to be classified, sand settled by the hydrocyclone enters a first-section ball mill to be ground, and ball-milling discharged ore returns to the first-section hydrocyclone to be classified; overflow of the first-section hydrocyclone enters a spiral chute for grading to obtain iron ore concentrate; tailings in the spiral chute are subjected to weak magnetic separation and strong magnetic separation tailings discarding, strong magnetic concentrate passes through the spiral chute to obtain iron ore concentrate, the tailings in the spiral chute and the weak magnetic concentrate are combined and enter a second-stage hydrocyclone to be classified, classified settled sand enters a second-stage ball mill to be ground, second-stage ball mill discharged ore passes through the spiral chute to obtain an iron ore concentrate product III, and second-stage ground ore overflow is subjected to weak magnetic separation and strong magnetic separation tailings discarding; and the weak magnetic concentrate and the strong magnetic concentrate are combined and classified through screening, the undersize product is an iron ore concentrate product IV, and the screened product returns to the second-stage cyclone to be classified, so that a closed cycle is formed. The method has the advantages of low production cost, high recovery rate, high concentrate dewatering and filtering performance, economical, environmental protection and the like.
Owner:ANHUI JINRISHENG MINING

Raw material outer circulation final grinding system using self-screening function vertical mill and application

The invention relates to a raw material outer circulation final grinding system using a self-screening function vertical mill and an application, and belongs to the technical field of building material machinery. The raw material outer circulation final grinding system comprises the vertical mill, a vibrating screen, a lifting machine, a powder selecting machine, a cyclone cylinder, a dust collector and a fan; the vertical mill and the vibrating screen are connected to form a circulation system; the vertical mill, the vibrating screen, the lifting machine and the powder selecting machine are sequentially connected to form a circulation system; the vertical mill, the vibrating screen, an elevator, a powder concentrator and the cyclone cylinder are sequentially connected to form a raw material final grinding system; and the powder concentrator, the cyclone cylinder, the dust collector and the fan are sequentially connected to form a circulation system. The vertical mill has a self-screening function and comprises a screening device, the screening device is used for returning raw materials or large materials which are not ground to a grinding disc for further grinding; and the screening device is fixed on a material blocking ring and/or an air ring. According to the raw material outer circulation final grinding system, unpolished materials are reduced to enter the elevator, the system cycle load is reduced, the system energy consumption is reduced, the height of a workshop is reduced, and the investment cost is reduced.
Owner:TIANJIN CEMENT IND DESIGN & RES INST

A grinding structure design method for vertical mills with different grinding zones

The invention discloses a method for designing the grinding structure of a vertical mill with different grinding areas. The grinding structure of the vertical mill includes a grinding disc and a grinding roller. The above-mentioned grinding roller is designed as a composite roller. The specific structure is as follows: The roller body is covered with a roller sleeve to form a cone composite roller; the outer surface of the roller sleeve includes a protruding curved tire roller section and a tapered roller section from the large diameter end to the small diameter end, and the curvature radius of the grinding table is consistent with that of the grinding roller. The groove is equipped with a wear-resistant liner on the inner edge of the groove toward the center of the grinding disc; the end of the wear-resistant liner near the side of the retaining ring is provided with a curved surface whose curvature radius is consistent with that of the grinding roller; the tapered roller section of the above-mentioned grinding roller and Grinding zone I and grinding zone II are formed between the wear-resistant liner and the grinding disc, and then the main parameters and calculations of the grinding structure are established. The above scheme improves the grinding efficiency and reduces the cycle load; it increases the difficulty for the material to leave the grinding disc, prolongs the time for the material to stay on the grinding disc, and makes the material grind more fully; The particles have a targeted crushing effect, and can exert excellent effects in the classification and grinding technology.
Owner:TIANJIN CEMENT IND DESIGN & RES INST

Beneficiation method for fine flake graphite ore

PendingCN112387413AReduce cycle loadSimplify grinding and floating operationsFlotationGrain treatmentsOre concentrateGrinding
The invention relates to a beneficiation method of fine flake graphite ore. The beneficiation method is characterized by comprising the following steps: (1) fine flake graphite raw ore is crushed to -1 mm, through pre-screening and check screening, a mill and screening equipment form closed-circuit ore grinding, -0.5 mm undersize materials are mixed, and 360-390 g/t kerosene and 40-70 g/t 2# oil are added for roughing; (2) the obtained rough concentrate is subjected to five times of grinding and six times of separation, and final concentrate and middlings 6 are obtained; (3) after the ores obtained in the previous three times of flotation are combined and concentrated, the underflow is fed into a flotation machine, and 300-350 g/t of kerosene and 30-60 g/t of 2# oil are added for scavenging at the concentration of 3-5% to obtain scavenged concentrate and tailings 2; (4) after scavenged concentrate and concentrated overflow are combined, the step (1) is returned for screening; and the ores obtained after the last three times of flotation are combined and then returned to a third-time regrinding section. The beneficiation method has the beneficial effects that a high-pressure rollermill is adopted for fine crushing treatment, excessive crushing and less grinding are achieved, the granularity of raw materials entering the mill is controlled through pre-screening and check screening, and the circulating load of the mill is reduced; and subsequent grinding and floatation are simplified, the beneficiation process is short, and the production efficiency is high.
Owner:凯盛石墨碳材料有限公司

Design method of superfine powder concentrator based on coarse and fine separation of semi-finished products

The invention discloses a design method of a superfine powder concentrator based on coarse and fine separation of semi-finished products. The superfine powder concentrator comprises a shell, a guide vane and a cage type rotor, wherein a coarse powder discharge port is formed in the bottom of the lower shell; a dynamic powder concentrating, returning and discharging hopper is arranged at the portion, on the lower part of the guide vane, in the shell; the portion, on the outer side of the dynamic powder concentrating, returning and discharging hopper, on the lower part of the cage type rotor is sleeved with a guide device; the guide device comprises a cone part positioned at the upper part and a straight cylinder part positioned at the lower part and is installed on the lower part of the guide vane; the upper shell and the middle shell are separated by the cone part of the guide device; the straight cylinder part of the guide device is positioned on the outer side of the dynamic powder concentrating, returning and discharging hopper so that an inner cylinder and outer cylinder structure can be formed in a static powder selecting area. According to the design method, the static powder concentrating area is additionally arranged in front of a dynamic powder concentrating area, material-carrying airflow is forced to enter the dynamic powder concentrating area from an inner cylinder, the dust collecting efficiency of coarse particles in semi-finished product particles is greatly improved, and the superfine powder concentrating process is facilitated; and the airflow entering the guide vane is distributed more evenly, materials entering a dynamic powder concentrator are closer to finished products, the powder concentrating efficiency is greatly improved, and the circulation load of the dynamic powder concentrator is greatly reduced.
Owner:TIANJIN CEMENT IND DESIGN & RES INST +1

Finish grinding system for cement roller press

InactiveCN111298941ADense bedSmall roll gap fluctuationGrain treatmentsGrindingCement Material
The invention relates to a finish grinding system for a cement roller press. The finish grinding system comprises an outer circulation vertical mill, a first elevator, a vibrating screen, a steady-flow bin, the roll press, a second elevator, a powder selecting assembly, a dust collector, a chute, a fan and a chimney, wherein a discharging port of the outer circulation vertical mill is connected with a feeding port of the first elevator, a discharging port of the first elevator is connected with a feeding port of the vibrating screen, a discharging port of the vibrating screen is connected witha feeding port of the steady-flow bin, a discharging port of the steady-flow bin is connected with a feeding port of the roller press, a discharging port of the roller press is connected with a feeding port of the second elevator, a discharging port of the second elevator is connected with a feeding port of the powder selecting assembly, a powder discharging port of the powder selecting assemblyis connected with the feeding port of the steady-flow bin. According to the finish grinding system, the feeding granularity is controlled, so that the roller gap fluctuation of the roller press is small, and thus the vibration strength of the roller press is greatly weakened, the cement performance is ensured, and meanwhile the cycle load and the energy consumption are reduced.
Owner:NANJING KISEN INT ENG

A grinding and grading system and method capable of controlling anti-enrichment of iron minerals

A grinding and grading system and method capable of controlling the reverse enrichment of iron minerals, the system includes an ore feeding slurry tank, an ore feeding pump, a double overflow pipe cyclone, a sand settling ore slurry tank, a mill, and a first sorting equipment. And open-circuit grinding mill, double overflow tube cyclone is equipped with cyclone inlet, sand settling outlet, outer overflow outlet and inner overflow outlet, the outlet of the feeding slurry tank is connected with the inlet of the feeding pump, feeding The outlet of the pump is connected to the inlet of the cyclone, the outlet of the sand settling is connected to the inlet of the mill, the outlet of the mill is connected to the ore feeding slurry tank, the overflow outlet is connected to the first sorting equipment, and the inner overflow outlet is connected to the open-circuit grinding mill. The inlet is connected, and the outlet of the open-circuit grinding mill is connected with the first sorting equipment; the method is to send the pulp into the double overflow tube cyclone for classification, and separate the graded sand settling products, external overflow products and internal overflow products. to be processed. The invention can reduce the anti-concentration of iron minerals in the sand, improve the processing capacity of the mill, reduce the energy consumption of grinding and improve the quality of concentrate products.
Owner:湖南金磨科技有限责任公司

Method for improving screening efficiency of vibrating screen

The invention belongs to the technical field of screening of vibrating screens, and particularly relates to a method for improving the screening efficiency of a vibrating screen. The vibrating screencomprises a screen stencil, a belt conveyor and a speed reducer connected with a motor. The method comprises the following steps: selecting the screen stencil, adjusting the angle of inclination of the screen stencil, adjusting the ore feeding capacity, adjusting the speed reducer to change the vibration speed of the vibrating screen, and observing the thickness of a to-be-screened material layerof the vibrating screen, thereby determining the feeding speed and the ore feeding capacity of the belt conveyor. According to the method, the vibrating screening efficiency is improved by selecting the proper screen stencil to reduce blocking of screen meshes; the transmission ratio of the speed reducer is adjusted at the proper time, so that the circulating load of the vibrating screen is reduced, and the vibrating screening efficiency is improved; the circulating load of the vibrating screen is reduced by adjusting the screening angle of the vibrating screen; and the feeding speed and the ore feeding capacity of the belt conveyor are adjusted by adjusting the to-be-screened material layer to improve the screening efficiency of the vibrating screen.

A sorting-grade pre-selection and tailings throwing process for extremely lean hematite

ActiveCN110898957BReduce cycle loadProcessing capacity when releasing the tableSievingScreeningThermodynamicsMechanics
The present invention relates to a sorting-grade pre-selection and tailing-throwing process of extremely poor hematite, which includes semi-autogenous grinding to obtain semi-autogenous grinding ore discharge with a particle size of 14-0 mm, and is characterized in that it also includes screening and coarse-grain pre-selection I , Coarse grain pre-selection II, one-stage closed-circuit grinding, coarse-grain pre-selection III, second-stage closed-circuit grinding; screening adopts three-layer linear vibrating screen, and among the four products, ‑14mm~10mm particle size returns to semi-autogenous grinding, and ‑10mm~6mm and ‑6mm~2mm particle size are pre-selected by coarse-grain pre-selection Ⅰ and coarse-grain pre-selection Ⅱ respectively, and the coarse-grained tailings are thrown out. The 2mm particle size is fed into the coarse-grain pre-selection operation III pre-selection tailings, the coarse-grain pre-selection operation III concentrate is fed into the second-stage closed-circuit grinding, and the overflow from the second-stage closed-circuit grinding is fed into the subsequent separation operation. The advantages are: the ore discharge is divided into narrow grades and pre-selected separately, qualified coarse tailings are thrown out, the problem of persistent rock accumulation is solved, and the processing capacity of the semi-autogenous mill is improved.
Owner:ANSTEEL GRP MINING CO LTD

Flotation production line

The invention discloses a flotation production line. The flotation production line comprises at least two stirring barrels connected to feeding pipes, an overflow port is formed in the top of each stirring barrel, a discharging pipe is arranged at the bottom of each overflow port, and the discharging pipes can be connected to the feeding pipes so that all the stirring barrels can be connected in series. The flotation production line comprises at least two stirring barrels, the stirring barrels are connected in series, and ore pulp enters the previous stirring barrel through the feeding pipe, flows out from the overflow port after being stirred and then flows into the next stirring barrel along the discharging pipe. Although the in-series connection of the stirring barrels shortens the retention time of ore pulp in a single stirring barrel, the process requirement of the stirring time can be met by adjusting the number of barrels connected in series and the volume of the single barrel.Ore pulp and a flotation agent can be fully stirred in the stirring barrel, so that the ore surfaces are fully mixed with the flotation agent, and the mineralization reaction effect is improved. The consumption of a flotation reagent is reduced, the waste of the flotation reagent is avoided, and the circulating load of the flotation machine can be greatly reduced, so that the flotation process index is more stable and the flotation recovery rate is obviously improved.
Owner:PANGANG GRP MINING

Iron ore mixed ore beneficiation process

The invention discloses an iron ore mixed ore dressing process, which is based on magnetite and hematite mixed ore with the ore dressing scale of 4800000 t annual treatment capacity and the raw ore grade of 33.5%, the magnetic iron occupancy of 18% and the silicon content of 32.5%, first-stage weak magnetic concentrate and first-stage strong magnetic concentrate are ground and separated according to different disseminated particle size characteristics of the magnetite and the hematite minerals, and the first-stage weak magnetic concentrate and the first-stage strong magnetic concentrate are separated and separated according to the disseminated particle size characteristics of the magnetite and the hematite minerals. According to different ore monomer dissociation granularities, separate grinding and separation are achieved, the comprehensive fineness content of three-section ore grinding is increased to 86% from 80%, the grade of three-section weak magnetic concentrate is increased to 67% or above from 65%, it can be guaranteed that the iron ore concentrate recovery rate is 70.50% and the iron ore concentrate silicon content is smaller than 6.6% while it is guaranteed that the comprehensive iron ore concentrate grade in the whole process is 63.80%, and on the premise that the cost is not increased, the iron ore concentrate recovery rate is greatly increased. 0.54 million t of iron ore concentrate with the grade of 63.80% or above can be increased every year; after separate grinding and separation are carried out, the volume of ore pulp entering the vertical mill is reduced, the ore grinding circulation load of the vertical mill is reduced to 350% from 460%, one of five vertical mills can be stopped and started, and the electric quantity per hour is saved by 1190 kW.
Owner:YUXI DAHONGSHAN MINING
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