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32results about How to "Reduce flying loss" patented technology

On-line hot preparation method of glass batch

The invention discloses an on-line hot preparation method of a glass batch. The method comprises the following steps of: adding a proper quantity of adhesives to a traditional glass batch and pressing the mixture into a block material; preheating to decompose the molded block material in a firing kiln to form a sintered block consisting of silicate and silicon dioxide, immediately pulverizing the block into granules in the hot state; conveying and uniformly scattering the granules into a filling pocket; and pushing into a glass kiln for melting. The on-line hot preparation method of the glass batch can greatly improve the heat conductivity coefficient of the batch, improve the melting rate of the glass kiln, increase the glass capacity and achieve the purpose of saving energy. The compacted glass batch block reduces flying dust in the glass kiln, prolongs the service life of refractory materials, prevents the blockage of a regenerative chamber, purifies the operating environment, reduces the flying loss of the batch and stabilizes the glass component. The method ensures that the melting rate can be improved by 20-30 percent. Compared with a traditional method, the method ensures that the fuel consumed for producing the same quantity of glass can be saved by 10-20 percent.
Owner:杭州蓝星新材料技术有限公司

Method for using petroleum coke fine powder in preparation of prebaked anode used for aluminum electrolysis

InactiveCN102839393AElectrolytic use index is goodLow resistivityElectrolysisCarbon product
Belonging to production methods of carbon products, the invention discloses a method for using petroleum coke fine powder in preparation of a prebaked anode used for aluminum electrolysis, especially a production method of a prebaked anode used for aluminum electrolysis. According to the method for using petroleum coke fine powder in preparation of a prebaked anode used for aluminum electrolysis, the treatment method consists of: conducting screening with a standard sieve with a mesh of 1mm, drying the screened fine material with a size less than 1mm at a temperature of 90-120DEG C for 1-2h, then carrying out grinding to obtain fine powder with a size less than 0.074mm. The method employs the following materials: 82-84% of calcined coke, 14% of asphalt, and 2-4% of the fine powder. The method provided in the invention utilizes the petroleum coke containing 9-14% of volatile matters, which are mainly light low molecular carbon compounds, and makes use of the intrinsic self-binding and self-sintering properties of the petroleum coke, thereby reducing the adding amount of a binder in traditional carbon product formulas. Therefore, the method saves the calcination cost and the binder cost, and also reduces the calcination loss, dust loss as well as the discharge of calcined asphalt fume.
Owner:济南海川投资集团有限公司

Rare earth electrolytic tank for producing rare earth and alloys thereof

The invention discloses a rare earth electrolytic tank for producing rare earth and alloys thereof. The rare earth electrolytic tank comprises an electrolytic tank body, a cathode group structure, ananode group structure and a tank upper portion structure, wherein the electrolytic tank body comprises a tank shell and a tank lining, the tank upper portion structure comprises a vertical column girder frame, a material feeding system, a shell ramming system, an anode lifting and busbar switching system and a tank hood plate, the upper end of the anode group structure is connected with the anodelifting and busbar switching system, anode blocks at the lower end are vertically inserted in electrolyte inside the tank body, the parts, exposed outside the electrolyte level face, of the anode blocks are covered by an anode covering material, the anode lifting and busbar switching system is used for adjusting the polar distance between the anode blocks and the cathode group structure, the material feeding system, the shell ramming system and the anode lifting and busbar switching system are integrated into an intelligent tank control system, the upper edge of the tank hood plate is connected with the edge of the side portion of a horizontal hood plate, and the lower edge of the tank hood plate is connected with the upper surface of the tank shell to realize closeness of the electrolytictank. By means of the rare earth electrolytic tank for producing the rare earth and the alloys thereof, rare earth electrolytic tank automatic continuous, high-efficiency, low-energy-consumption, low-cost and clean production is realized.
Owner:GUIZHOU BRANCH CHINA ALUMINUM IND

Aluminum electrolytic cell crust breaking and discharging integrated device

The invention relates to an aluminum electrolytic cell crust breaking and discharging integrated device. The aluminum electrolytic cell crust breaking and discharging integrated device comprises a constant-volume device. The constant-volume device is provided with a frame body extending upwards and a material guide barrel vertically extending downwards, and the bottom of the material guide barrelis provided with an opening. A linear driving part is fixed to the frame. The inner wall of the material guide barrel is provided with an annular sealing element. The output end of the linear drivingpart is connected with a moving guide rod. The moving guide rod penetrates through a feed port, a discharge port and an opening of the annular sealing element in sequence from top to bottom. The lowerend of the moving guide rod is connected with a crust breaking hammer head. A first piston matched with the feed port, a second piston matched with the discharge port and a third piston matched withthe opening of the annular sealing element are sequentially arranged on the moving guide rod from top to bottom. The aluminum electrolytic cell crust breaking and discharging integrated device can accurately position a discharge port fire eye, can effectively prevent the situation that material shortage of an electrolytic cell occurs due to flying of aluminum oxide powder and improve the working efficiency and is convenient to maintain; the equipment cost and operating cost can be reduced, and the manual labor intensity can be reduced.
Owner:CENT SOUTH UNIV

Environment-friendly phosphorous pig iron additive, preparation method of environment-friendly phosphorous pig iron additive and phosphorous pig iron recarburization and desulphurization method

ActiveCN106868246AGood effect of carbon increase and desulfurizationPromote water flowSolid carbonIntermediate frequency
The invention relates to the field of aluminum electrolysis production, in particular to an environment-friendly phosphorous pig iron additive, a preparation method of the environment-friendly phosphorous pig iron additive and a phosphorous pig iron recarburization and desulphurization method. The environment-friendly phosphorous pig iron additive is prepared by pressing 95.5%-98.5% of a carbon material, 1.0%-3.5% of a binder and 0.5%-1% of carbonate by mass percent into a pellet. The carbon material is solid carbon obtained by carrying out vacuum metallurgy treatment on waste cathode carbon blocks. The preparation method is simple, the prepared additive is low in cost, and the recarburization and desulphurization effect on phosphorous pig iron is good. The phosphorous pig iron recarburization and desulphurization method comprises the steps that the additive and a phosphorous pig iron raw material are added into an intermediate frequency furnace in a layered manner, and then smelting is carried out. The method is high in carbon absorptivity and good in desulphurization effect, meanwhile, material flying losses in the phosphorous pig iron recarburization and desulphurization process can be effectively reduced, and the workshop environment can be improved; and the flowability phosphorous pig iron liquid is good, and the obtained phosphorous pig iron meets the requirement of phosphorous pig iron for prebaked anode casting.
Owner:SHANDONG NANSHAN ALUMINUM +1

Method for producing large grain size cryolite

The invention discloses a production method for a large grain size cryolite, which is characterized in that Bayer process concentrate solution, caustic soda, and hydrofluoric acid are used as raw materials, and the proportion of raw materials is represented in the equation that Al: Na: F equals to 1:1.8-3:5-6; when compounding, the caustic soda is added into the Bayer process concentrate solution with a temperature of 90-95 DEG C, and mixed evenly to obtain the composite solution; then, the composite solution and hydrofluoric acid are gradually added into a synthesis tank, and the material feeding and agitation are carried out in the meantime, the reaction temperature is maintained between 85 and 95 DEG C, and the PH value of the reaction solution is smaller than or equal to 2; after feeding materials, the mixture undergoes an ageing process for 20 to 30 minutes; finally, the slurry is filtered, the filter cake is dried until the water content drops below 0.2%, thus acquiring the finished cryolite. The production method has the advantages that: as wet method is adopted during the production, the reaction is conducted under normal temperature, the process is simple, and easy to operate and control; the heat source is derived from the reaction heat, and the need to add a heating apparatus is avoided; by adjusting the parameters, such as the reaction temperature, PH value and ageing time, the product D50 grain size can be increased by more than 10 Mu m compared with the prior art up to 26-30 Mu m; the molecular ratio of NaF to AlF3 is adjustable, thus meeting the demands of electrolytic aluminum industry.
Owner:河南未来铝业(集团)有限公司

Recarburization ball for prebaked anode casting, preparation method of recarburization ball and phosphorous pig iron recarburization method

The invention relates to the field of aluminum electrolysis production, in particular to a recarburization ball for prebaked anode casting, a preparation method of the recarburization ball and a phosphorous pig iron recarburization method. The recarburization ball for prebaked anode casting is prepared by pressing 95.5%-98.5% of a carbon material, 1.0%-3.5% of a binder and 0.5%-1% of carbonate by mass percent into a pellet. The carbon material is cathode milling face powder generated in the aluminum cathode processing process. The preparation method is simple, the prepared recarburization ball is low in cost, and the recarburization effect on phosphorous pig iron is good. The phosphorous pig iron recarburization method comprises the steps that a recarburization agent and a phosphorous pig iron raw material are added into an intermediate frequency furnace in a layered manner, and then smelting is carried out. The method is high in carbon absorptivity and good in recarburization effect, and it can be guaranteed that the new phosphorous pig iron carbon content is controlled to range from 3.0% to 3.5%; meanwhile, material flying losses in the phosphorous pig iron recarburization process can be effectively reduced, and the workshop environment can be improved; and the flowability phosphorous pig iron liquid is good, and the obtained phosphorous pig iron meets the requirement of phosphorous pig iron for prebaked anode casting.
Owner:SHANDONG NANSHAN ALUMINUM +1

Production method for effectively reducing emission of dust and sulfur dioxide in flue gas of alkali recovery furnace

The invention discloses a production method for effectively reducing the emission of dust and sulfur dioxide in flue gas of an alkali recovery furnace. The production method comprises the following steps: (1) a black liquid ultra-concentration technology, wherein thickening crystallization effect is newly added to increase the concentration of a black liquid, and an ultra-thick combustion technology is adopted to change an alkali furnace air supply system and achieve stable and efficient combustion; (2) a dust remover technology, wherein a wet type electric dust remover is additionally arranged to cooperatively remove dust on the premise of a dry type electric dust remover so as to reduce the dust concentration in flue gas; and (3) a dilute white liquid desulfurization technology, whereina causticized dilute white liquid is added into the wet type electric dust remover to serve as a circulating liquid to absorb SO2 in the flue gas so as to further reduce the discharge amount of the SO2. According to the invention, the method meets the national alkali recovery boiler flue gas emission standard, wherein the SO2 emission concentration is not higher than 200 mg / Nm<3>, and the dust emission concentration is not higher than 20 mg / Nm<3>; and the SO2 and the dust achieve the purpose of ultralow emission after technical improvement, and good social and ecological benefits are achieved.
Owner:FUJIAN QINGSHAN PAPER INDUSTRY CO LTD

An integrated device for shelling and unloading aluminum electrolytic cell

The invention relates to an aluminum electrolytic cell crust breaking and discharging integrated device. The aluminum electrolytic cell crust breaking and discharging integrated device comprises a constant-volume device. The constant-volume device is provided with a frame body extending upwards and a material guide barrel vertically extending downwards, and the bottom of the material guide barrelis provided with an opening. A linear driving part is fixed to the frame. The inner wall of the material guide barrel is provided with an annular sealing element. The output end of the linear drivingpart is connected with a moving guide rod. The moving guide rod penetrates through a feed port, a discharge port and an opening of the annular sealing element in sequence from top to bottom. The lowerend of the moving guide rod is connected with a crust breaking hammer head. A first piston matched with the feed port, a second piston matched with the discharge port and a third piston matched withthe opening of the annular sealing element are sequentially arranged on the moving guide rod from top to bottom. The aluminum electrolytic cell crust breaking and discharging integrated device can accurately position a discharge port fire eye, can effectively prevent the situation that material shortage of an electrolytic cell occurs due to flying of aluminum oxide powder and improve the working efficiency and is convenient to maintain; the equipment cost and operating cost can be reduced, and the manual labor intensity can be reduced.
Owner:CENT SOUTH UNIV

Method for producing large grain size cryolite

The invention discloses a production method for a large grain size cryolite, which is characterized in that Bayer process concentrate solution, caustic soda, and hydrofluoric acid are used as raw materials, and the proportion of raw materials is represented in the equation that Al: Na: F equals to 1:1.8-3:5-6; when compounding, the caustic soda is added into the Bayer process concentrate solutionwith a temperature of 90-95 DEG C, and mixed evenly to obtain the composite solution; then, the composite solution and hydrofluoric acid are gradually added into a synthesis tank, and the material feeding and agitation are carried out in the meantime, the reaction temperature is maintained between 85 and 95 DEG C, and the PH value of the reaction solution is smaller than or equal to 2; after feeding materials, the mixture undergoes an ageing process for 20 to 30 minutes; finally, the slurry is filtered, the filter cake is dried until the water content drops below 0.2%, thus acquiring the finished cryolite. The production method has the advantages that: as wet method is adopted during the production, the reaction is conducted under normal temperature, the process is simple, and easy to operate and control; the heat source is derived from the reaction heat, and the need to add a heating apparatus is avoided; by adjusting the parameters, such as the reaction temperature, PH value and ageing time, the product D50 grain size can be increased by more than 10 Mu m compared with the prior art up to 26-30 Mu m; the molecular ratio of NaF to AlF3 is adjustable, thus meeting the demands of electrolytic aluminum industry.
Owner:河南未来铝业(集团)有限公司

Tail gas cyclic utilizing device during calcium carbonate processing

A tail gas cyclic utilizing device during calcium carbonate processing comprises a rack which is provided with a grading machine, a centrifugal fan, a dust remover and a cyclone separator; the grading machine is connected with the centrifugal fan through an air returning pipeline; the centrifugal fan is connected with the dust remover through a pipeline; the dust remover is connected with the cyclone separator through an air returning pipeline; the cyclone separator is connected with the grading machine through a pipeline; and the cyclone separator is connected with a storehouse pump. According to the tail gas cyclic utilizing device during calcium carbonate processing, a negative pressure state is kept in the device all the time while fine powder is extracted on the basis of the cyclone dust suction principle, , the dust flying problem of an unloading port is solved, the dust flying losses are reduced, the environment pollution is reduced, and the overall grading effect of the airflow grading machine is improved.
Owner:NEWORLD PHARMA

An automatic feeding device for rare earth electrolysis and its operating method

The invention provides automatic feeding equipment for rare earth electrolysis and an operation method thereof, and relates to the technical field of feeding devices. The automatic feeding equipment comprises a material temporary storage device used for controlling the total feeding amount, a quantitative device used for controlling single feeding amount and a feeding device used for uniformly feeding materials, wherein the material temporary storage device, the quantitative device and the feeding device communicate with one another through a material channel in sequence so as to enable the materials to flow therethrough in sequence, and a discharging port of the feeding device extends to the position above a rare-earth electrolytic cell and is used for feeding the materials to the rare-earth electrolytic cell. The equipment is reasonable in design, the timing, quantitative and uniform feeding is realized through a three-stage feeding mode formed by arranging the material temporary storage device, the quantitative device and the feeding device, so that rare earth oxide in an electrolyte is sufficiently electrolyzed, the production efficiency is improved, and the stability of the process is ensured; and meanwhile, the labor intensity of workers and the flying loss of the materials can be reduced, and the environment of a production workshop is improved.
Owner:LESHAN YOUYAN RARE EARTH NEW MATERIAL CO LTD +1

A rare earth electrolytic cell for producing rare earth and its alloys

The invention discloses a rare earth electrolytic tank for producing rare earth and alloys thereof. The rare earth electrolytic tank comprises an electrolytic tank body, a cathode group structure, ananode group structure and a tank upper portion structure, wherein the electrolytic tank body comprises a tank shell and a tank lining, the tank upper portion structure comprises a vertical column girder frame, a material feeding system, a shell ramming system, an anode lifting and busbar switching system and a tank hood plate, the upper end of the anode group structure is connected with the anodelifting and busbar switching system, anode blocks at the lower end are vertically inserted in electrolyte inside the tank body, the parts, exposed outside the electrolyte level face, of the anode blocks are covered by an anode covering material, the anode lifting and busbar switching system is used for adjusting the polar distance between the anode blocks and the cathode group structure, the material feeding system, the shell ramming system and the anode lifting and busbar switching system are integrated into an intelligent tank control system, the upper edge of the tank hood plate is connected with the edge of the side portion of a horizontal hood plate, and the lower edge of the tank hood plate is connected with the upper surface of the tank shell to realize closeness of the electrolytictank. By means of the rare earth electrolytic tank for producing the rare earth and the alloys thereof, rare earth electrolytic tank automatic continuous, high-efficiency, low-energy-consumption, low-cost and clean production is realized.
Owner:GUIZHOU BRANCH CHINA ALUMINUM IND

A method for increasing carbon and desulfurizing phosphorus pig iron

ActiveCN106868246BGood effect of carbon increase and desulfurizationImprove absorption rateSolid carbonIntermediate frequency
The invention relates to the field of aluminum electrolysis production, in particular to an environment-friendly phosphorous pig iron additive, a preparation method of the environment-friendly phosphorous pig iron additive and a phosphorous pig iron recarburization and desulphurization method. The environment-friendly phosphorous pig iron additive is prepared by pressing 95.5%-98.5% of a carbon material, 1.0%-3.5% of a binder and 0.5%-1% of carbonate by mass percent into a pellet. The carbon material is solid carbon obtained by carrying out vacuum metallurgy treatment on waste cathode carbon blocks. The preparation method is simple, the prepared additive is low in cost, and the recarburization and desulphurization effect on phosphorous pig iron is good. The phosphorous pig iron recarburization and desulphurization method comprises the steps that the additive and a phosphorous pig iron raw material are added into an intermediate frequency furnace in a layered manner, and then smelting is carried out. The method is high in carbon absorptivity and good in desulphurization effect, meanwhile, material flying losses in the phosphorous pig iron recarburization and desulphurization process can be effectively reduced, and the workshop environment can be improved; and the flowability phosphorous pig iron liquid is good, and the obtained phosphorous pig iron meets the requirement of phosphorous pig iron for prebaked anode casting.
Owner:SHANDONG NANSHAN ALUMINUM +1
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