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40results about How to "Short forming time" patented technology

Method for preparing 316 stainless steel complex thin-wall pipeline through selective laser melting forming technology

The invention provides a method for preparing a 316 stainless steel complex thin-wall pipeline through the selective laser melting forming technology. The method comprises the steps that firstly, a three-dimensional digital model of the complex thin-wall pipeline is constructed; secondly, the three-dimensional digital model is repaired through three-dimensional repairing software; and thirdly, the repaired three-dimensional digital model is sliced through slicing software and converted into two-dimensional slice information, and a machining program file is generated. The method has the beneficial effects that firstly, the time for forming the complex thin-wall pipeline is short through the selective laser melting forming technology, procedures are reduced, and the manufacturing period is shortened; secondly, the quality of the complex thin-wall pipeline formed through the selective laser melting forming technology is high, consistency between the complex thin-wall pipeline and the digital model is good, and the qualification rate is high; and thirdly, the 316 stainless steel complex thin-wall pipeline formed through the method is uniform in inner structure, good in surface quality and excellent in mechanical performance.
Owner:NANTONG JINYUAN INTELLIGENT TECH CO LTD

High-energy-rate pulse impact hydraulic-forming method

The invention discloses a high-energy-rate pulse impact hydraulic-forming method and belongs to the field of high-speed formation of materials. According to the high-energy-rate pulse impact hydraulic-forming method, the advantages of high-speed impact forming and the advantages of pulse hydraulic forming are combined, and an impact body which moves at a high speed impacts liquid media repeatedly to complete incremental forming of a part. According to the process of each time of impacting, an impact power source drives the impact body to move at a high speed, the impact body which moves at a high speed impacts the liquid media, the kinetic energy of the impact body is instantly converted into the pressure energy of the liquid media, and thus rapid deformation of a workpiece is completed. According to the method, the overall output energy can be controlled accurately, so that the energy transmission rate, namely energy used for workpiece forming, is controlled accurately, and the required part shape is obtained through multiple times of pulse impact; the deformation of each pass can be controlled accurately, the forming time is short, the strain rate of materials is high (10<3>s<1->-10<4>s<-1>), the forming limit of the materials can be increased, and the mold attaching effect is good; and the high-energy-rate pulse impact hydraulic-forming method can be used for precise formation of magnesium alloy, aluminum alloy, titanium alloy and other alloys difficult to deform.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Granular green tea processing method through combination of microwave drying of first-step roasting leaves and double-pot tea curling machine shaping

The invention relates to a granular green tea processing method through the combination of microwave drying of first-step roasting leaves and double-pot tea curling machine shaping, and belongs to the technical field of tea processing. The granular green tea processing method comprises the following processing steps: spreading of fresh tea leaves; deactivation; spreading for cooling; rolling; drying of first-step roasting leaves; shaping; spreading for cooling; drying; fragrance extraction. According to the granular green tea processing method through the combination of microwave drying of the first-step roasting leaves and double-pot tea curling machine shaping, the design is reasonable, and a good foundation is provided for the subsequent steps of drying of the first-step roasting leaves and shaping by reasonably restricting the conditions of spreading, deactivating, spreading for cooling and rolling; microwave heating is utilized for completing the working procedure of drying of the first-step roasting leaves, so that the water content of first-step roasting leaves is easily adjusted and controlled, the color is relatively green, and cooling treatment is not needed, so that the shaping can be directly performed; a double-pot tea curling machine is utilized for shaping, so that the shaping time is short, and the quality of a final tea product is excellent. Experiment results show that leaves collected by machines are suitable for being processed into granular green tea by adopting the granular green tea processing method provided by the invention, and the granular green tea is attractive in appearance, fresh in fragrance and pure in mouthfeel, and is popular among green tea consumers.
Owner:TEA RES INST CHINESE ACAD OF AGRI SCI

Complex environment foundation pit excavation hole-by-hole blasting method

InactiveCN110657722AShort forming timeRealize hole-by-hole detonationBlastingExcavationsDetonatorArchitectural engineering
The invention relates to a complex environment foundation pit excavation hole-by-hole blasting method and belongs to the technical field of blasting. The complex environment foundation pit excavationhole-by-hole blasting method comprises the steps of uniformly arranging presplitting holes in a designed complex environment foundation pit excavation contour line, arranging uncoupling explosive charging devices in the presplitting holes, and controlling the uncoupling explosive charging devices in the presplitting holes to conduct accurate delay hole-by-hole blasting through digital electronic detonators; and cleaning presplitting blasting muck piles, and arranging a plurality of staggered main blasting holes in a main blasting region of a foundation pit excavation face, wherein the row pitches of the main blasting holes are equal, and the hole distances of the main blasting holes are equal. The uncoupling explosive charging devices are arranged in the presplitting holes. The uncouplingexplosive charging devices in the main blasting holes control accurate delay row-by-row hole-by-hole blasting through the digital electronic detonators, and then the blasting muck piles in the main blasting region are cleaned. Through the complex environment foundation pit excavation hole-by-hole blasting method, the foundation pit forming time is quick. Compared with the presplitting hole simultaneous blasting method, the presplitting hole hole-by-hole blasting method has the advantages that the average vibration reduction rate is high, vibration generated during main blasting region hole-by-hole blasting is greatly reduced, meanwhile, the presplitting holes are detonated to form a new free face first, and the blasting effect is greatly improved.
Owner:KUNMING UNIV OF SCI & TECH +1

Artificial aging-state high-strength aluminum alloy retrogression forming synchronous process

The invention provides an artificial aging-state high-strength aluminum alloy retrogression forming synchronous process. Firstly, a stamping forming die is cleaned, and an artificial aging-state aluminum alloy is placed on the die; a sheet is rapidly heated to a temperature higher than an artificial aging temperature by 120-160 DEG C by means of electromagnetic induction or electric conduction heating; the heat preservation is carried out for a certain time period, wherein the heat preservation time is controlled to be 20-60 seconds or within; the stamping and the forming are carried out in the process, and a formed component is air-cooled to the room temperature; and the artificial aging strengthening treatment can be continuously carried out at a later stage according to the requirements. According to the process, the alloy stamping formability can be remarkably improved at a lower temperature, and specifically, the formability efficiency of the high-strength aluminum alloy is improved while the material performance of the high-strength aluminum alloy is ensured; and the synchronous process is beneficial to the cooperative control of the shape and performance of the high-strengthalloy, and can be used for manufacturing parts of automobiles, aerospace, ships and the like.
Owner:CENT SOUTH UNIV

Heating type electromagnetic rivet-free connecting device and working method

The invention provides a heating type electromagnetic rivet-free connecting device and a working method. The connecting device comprises a fixed frame. A puncher pin drive device is arranged on the upper portion of the fixed frame, and a rivet mold is arranged on the lower portion of the fixed frame. An induction heating coil capable of heating to-be-connected workpieces through the eddy current effect is arranged on the rivet mold. The puncher pin drive device comprises an electromagnetic induction coil and a driver connected with a puncher pin and provided with a metal structure. The electromagnetic induction coil is adjacent to or connected with the metal structure of the driver. When the electromagnetic induction coil works, the induced current capable of forming a mutual exclusion magnetic field is induced by an alternating magnetic field formed by powering on the electromagnetic induction coil on the metal structure of the driver, the electromagnetic induction coil pushes the driver to move downwards through electromagnetic repulsive force, and the puncher pin is driven to impact on the two heated to-be-connected metal workpieces on the rivet mold so that the to-be-connectedmetal workpieces can be connected. Through the principle of electromagnetic induction heating, preheating of two kinds of to-be-connected metal is achieved, electromagnetic force is used as drive forso that the two kinds of to-be-connected metal workpieces can generate deformation to achieve one-time punching forming, and the forming effect is improved.
Owner:FUZHOU UNIV

Car grille hot stamping technology

The invention provides a car grille hot stamping technology. The technology comprises the following steps: 1, making a hot stamped film which sequentially comprises a carrier, a stripping layer, a protection layer, a metal layer and a sticking layer from top to bottom; 2, selecting a stamping clamp: arranging a direction adjusting mechanism below the stamping clamp, wherein the direction adjusting mechanism can realize the adjustment of the X direction, the Y direction and the Z direction in the space; 3, heating silica gel of an upper die in the stamping process, pressing the silica gel to make the silica gel touch the hot stamped film in order to press the hot stamped film and compact the hot stamped film on the stamped surface of a grille component on the surface of a lower die; and 4, separating a stamped surface area and a non-stamped surface area, arranging the stamped surface to be a projecting structure, and dividing the whole grille component into a plurality of parts, and stamping the grille component. The hot stamping technology adapts to multiple form styles, has the advantages of short shaping time, provision of a bright surface effect, avoiding of toxic gases or wastewater generated in the electroplating process, energy saving, and environmental protection; and a stamping device has the advantages of small occupied space, small energy consumption and low development cost.
Owner:WUHAN LIAOYUAN MOLDING

Air pressure loading based vibration creep combined incremental age forming method and device

The invention discloses an air pressure loading based vibration creep combined incremental age forming method and device. The method is characterized in that a die surface is constructed in real timethrough an adjustable height multi-point type tool head based on the optimized incremental forming route, and the air source is adjusted to change the air pressure, so that a rib sheet can be clung tothe constructed die surface in each time; a special temperature control box is used for performing vibration creep combined incremental age forming on the rib sheet after being clung each other, andthe forming is finished after the rebound rate delta K/ H of the forming surface is not beyond epsilon, and the forming surface is finally obtained. According to the method, a deformable curved surface is constructed in real time, and low-frequency vibration is caused so as to realize incremental forming and shape property adjusting and controlling of the rib sheet in age forming, thus multi-die processing, mounting and debugging processes can be avoided; the inner dislocation quantity of the material is increased and the crystal grains are enhanced while inner stress in formation is released,and as a result, the purposes of reducing the age time, decreasing the rebound rate, improving the crystal grain distribution uniformity and improving the size stability of the rib sheet can be achieved.
Owner:CHONGQING THREE GORGES UNIV

Titanium alloy thin-wall seamless lining straight cylinder section superplastic forming wall thickness uniformity control method

The invention discloses a titanium alloy thin-wall seamless lining straight cylinder section superplastic forming wall thickness uniformity control method, and belongs to the technical field of plastic processing. According to the method, a small-caliber lining spinning part with the variable wall thickness is adopted for conducting superplastic bulging, firstly, a thinning area is machined on a straight cylinder section of the lining spinning part, an original equal-thickness straight cylinder section is machined into a variable-wall-thickness pipe with the same annular direction and axial gradient distribution, and then superplastic bulging is conducted. According to the method of the invention, through the special wall thickness gradient design, the wall thickness distribution of the straight cylinder section of the bulged titanium alloy lining can be adjusted, a large-diameter lining blank with the thickness of the straight cylinder section being evenly distributed is obtained, the requirement for subsequent machining thinning wall thickness tolerance is met, meanwhile, control measures are taken for cooling of the lining blank, and the dimensional stability of the formed titanium alloy lining is ensured. The method is suitable for titanium alloy thin-wall seamless linings with various diameters, which are integrally formed by spinning / superplastic.
Owner:AEROSPACE RES INST OF MATERIAL & PROCESSING TECH

A Simultaneous Regression Forming Process of Artificially Aged High-Strength Aluminum Alloy

ActiveCN109487184BTo achieve the effect of precipitation strengtheningInhibition of the effect of aging treatment enhancementAerospaceAluminium alloy
The invention provides an artificial aging-state high-strength aluminum alloy retrogression forming synchronous process. Firstly, a stamping forming die is cleaned, and an artificial aging-state aluminum alloy is placed on the die; a sheet is rapidly heated to a temperature higher than an artificial aging temperature by 120-160 DEG C by means of electromagnetic induction or electric conduction heating; the heat preservation is carried out for a certain time period, wherein the heat preservation time is controlled to be 20-60 seconds or within; the stamping and the forming are carried out in the process, and a formed component is air-cooled to the room temperature; and the artificial aging strengthening treatment can be continuously carried out at a later stage according to the requirements. According to the process, the alloy stamping formability can be remarkably improved at a lower temperature, and specifically, the formability efficiency of the high-strength aluminum alloy is improved while the material performance of the high-strength aluminum alloy is ensured; and the synchronous process is beneficial to the cooperative control of the shape and performance of the high-strengthalloy, and can be used for manufacturing parts of automobiles, aerospace, ships and the like.
Owner:CENT SOUTH UNIV

Mold heating device

The invention discloses a mold heating device, which comprises a device body. A heat preservation layer is arranged on the inner side of the device body, and a heating cavity is formed in the device body and communicates with a charging opening in the left side of the device body through a feeding pipeline; a heat dissipation opening is formed in the top of the device body, and a heat dissipationfan is arranged at the heat dissipation opening; a plurality of silicon molybdenum bars are arranged on the periphery and at the bottom of the heating cavity, and a thermocouple is arranged on one side of the heating cavity and connected with a temperature control meter which is arranged on the device body; the device body is externally connected with a control cabinet, and universal wheels are arranged at the bottom of the device body; the bottom in the heating cavity is connected with a tray through a rotating shaft, and the tray is in a hollowed-out shape; the rotating shaft is connected with a rotating motor, and the rotating motor is mounted at the bottom of the device body; heat conducting pipes are arranged on the two sides outside the heating cavity and are each in a U shape, and the heat conducting pipes on the two sides are connected with the heat dissipation opening and provided with heat insulation layers; and heat dissipation sheets are arranged on the heat insulation layers, and a discharging outlet is formed in the other side of the heating cavity. Heating distribution in the heating cavity is uniform, mold heating is full and uniform, water vapor can be effectivelyremoved, and the heating efficiency is improved.
Owner:MAANSHAN NIUZE TECH SERVICE

Dynamic compensation control system for flow and pressure of accumulators

PendingCN109248981AReduce the total installed powerReduce purchasing costsForging press drivesLow voltageHigh pressure
The invention discloses a dynamic compensation control system for flow and pressure of accumulators. The dynamic compensation control system for flow and pressure of the accumulator comprises a plurality of medium and high pressure accumulators and accumulator control valve blocks, each medium and high pressure accumulator comprises a plurality of oil tanks and gas tanks, a pipe of an outlet of each oil tank is connected with an accumulator control valve block, and the accumulator control valve blocks control compensation flow of output of the oil tanks. By the accumulators and the accumulatorcontrol valve blocks, output of maneuvering flow of the oil tanks can be controlled through a high frequency response proportional valve according to a process load curve of a hydraulic machine, in acycle period, power stored by the accumulators dynamically compensate flow required for a direct transmission system of an oil pump in a medium and low voltage load stage, thus, a main cylinder meetsthe requirement for specified working speed, and the main cylinder can serve as a pilot control oil source of a whole hydraulic system. By the dynamic compensation control system for flow and pressure of accumulators, installing total power required for establishment of an independent pump station of each hydraulic machine can be greatly reduced, idle or less power consumption of the accumulatorsis reduced effectively, the running efficiency is improved, the purchasing cost of the hydraulic system can be reduced remarkably, and project investment and production and running costs are reduced.
Owner:NANJING DEV ADVANCED MFG

Multi-layer tube assisted rapid inflation device and method for curved pipe fittings made of dissimilar materials

The invention belongs to the field of metal plate or pipe, rod or profile machining treatment, discloses a multilayer pipe assisted rapid air expansion device for a curved surface pipe fitting made ofheterogeneous materials, and further provides a forming method utilizing the device. The interior and the exterior of a pipe blank made of the heterogeneous materials are each additionally provided with a layer of coating pipe, wherein the inner coating pipe is used for promoting material forming on the side, with the larger strength, of the pipe blank, and the outer coating pipe is used for limiting material forming on the side, with the smaller strength, of the pipe blank. High-pressure gas is pumped into an inner cavity of the inner coating pipe to achieve multilayer pipe assisted high-temperature rapid air expansion forming. The forming method is used for efficiently and rapidly preparing the pipe fitting formed by butt welding of the large-size heterogeneous materials and having thecomplex curvature and the special-shaped section, the method can effectively avoid the problems such as uncoordinated deformation, curvature mutation and even rupture defects around weld joints due tothe material difference during expansion, the dimensional accuracy of formed parts is controlled, and the formed pipe fitting is excellent in performance and stable in quality. The method can also beused for post-weld shape righting of the complex pipe fitting.
Owner:NANJING UNIV OF AERONAUTICS & ASTRONAUTICS

Automobile grill hot stamping process

The invention provides a car grille hot stamping technology. The technology comprises the following steps: 1, making a hot stamped film which sequentially comprises a carrier, a stripping layer, a protection layer, a metal layer and a sticking layer from top to bottom; 2, selecting a stamping clamp: arranging a direction adjusting mechanism below the stamping clamp, wherein the direction adjusting mechanism can realize the adjustment of the X direction, the Y direction and the Z direction in the space; 3, heating silica gel of an upper die in the stamping process, pressing the silica gel to make the silica gel touch the hot stamped film in order to press the hot stamped film and compact the hot stamped film on the stamped surface of a grille component on the surface of a lower die; and 4, separating a stamped surface area and a non-stamped surface area, arranging the stamped surface to be a projecting structure, and dividing the whole grille component into a plurality of parts, and stamping the grille component. The hot stamping technology adapts to multiple form styles, has the advantages of short shaping time, provision of a bright surface effect, avoiding of toxic gases or wastewater generated in the electroplating process, energy saving, and environmental protection; and a stamping device has the advantages of small occupied space, small energy consumption and low development cost.
Owner:WUHAN LIAOYUAN MOLDING

High-speed nail shooting connecting device and connecting method

The invention relates to a high-speed nail shooting connecting device and a connecting method. The high-speed nail shooting connecting device comprises a shell and a barrel body arranged in the shell;the barrel body is vertically disposed; the upper end of the barrel body is connected with the inner top of the shell; a coil, a driving sheet and a puncher pin are arranged in the barrel body in sequence from top to bottom; the lower end of the coil is closely fitted to the driving sheet; the puncher pin comprises a punch rod; the upper end of the punch rod is provided with a circular table coaxial with the punch rod; the circular table presses against the driving sheet; the lower end of the punch rod passes through the middle part of the lower end of the barrel body; a magnetic medium is arranged on the lower end face of the punch rod; a punch hole for enabling the lower end of the punch rod to pass through is formed in the lower part of the shell; a spring is arranged on the punch rodin a sleeving manner; the upper end of the spring presses against the circular table; and the lower end of the spring presses against the barrel body. By adoption of an electromagnetic force driving mode, the device is short in forming time; a connecting force and connecting energy can be precisely controlled through single-parameter adjustment, and realizes self-piercing riveting under differentconditions; the process is simple; and automatic production is easy to implement.
Owner:FUZHOU UNIV
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