This invention relates to the field of
fiber needle
punching technology, specifically disclosing a high-efficiency
carding and needle
punching device for
basalt fibers, comprising a loosening and feeding mechanism, a pre-coiling mechanism, a
carding and web-forming mechanism, a cross-laying mechanism, and a needle
punching and consolidation mechanism arranged sequentially. This invention uses hookless needles, effectively eliminating bending stress sources. When the needle penetrates the
fiber web at high speed, the micro-rough structure on the needle surface generates
static friction with the fibers, dragging a portion of the fibers along the needle punching direction into the
fiber web. When the needle withdraws, because the
frictional resistance between the fiber and the surrounding fiber web is greater than the frictional force between the needle and the fiber, the fiber is retained inside, forming vertical fiber columns, achieving entanglement and solidification. Since the fibers are only subjected to tensile and
shear stress throughout the process, they do not undergo rapid bending, thereby effectively reducing the
fiber breakage rate.