The present invention discloses a production process for a wiring harness specifically for
new energy vehicles, comprising the following steps: S1, preparing materials; S2,
cutting the wires; S3, pre-inserting the main conductor into the hole of the sheath sealing rear cover, installing a sealing plug, dividing each main conductor into two ends A and B, with one end close to the sealing plug being the main conductor A end and the other end being the main conductor B end, performing a crimping process on the shielding rings at the two main conductor A ends, assembling a high-
voltage sheath, performing a crimping process on the shielding rings at the two main conductor B ends, fixing two single auxiliary conductors to the two main conductors, twisting the wires, pre-installing a black double-wall
heat shrink tubing,
ultrasonic welding, and heating the black double-wall
heat shrink tubing; S4, wrapping with glue and assembling; S5, performing a pull-out test, a
continuity test, a size inspection, an appearance inspection, and finished product packaging, and storing qualified finished products to complete the production process for the wiring harness specifically for
new energy vehicles. The production process proposed by the present invention has a high
pass rate, and the produced wiring harness has excellent performance and a long service life.