The invention discloses a design and preparation method of a multi-layer
polyurethane composite product, and belongs to the field of
high polymer materials. Aiming at the problems that elasticity, strength and
rapid prototyping are difficult to balance and interlayer bonding is weak in the traditional
polyurethane gel, the preparation method disclosed by the invention is realized through full-chain innovation and comprises the following steps: firstly, synthesizing a polyhydric
alcohol monomer with high primary hydroxyl group content; soft inner gel prepolymers A and B and hard outer gel prepolymers C and D are further prepared, a
light curing mechanism is introduced into the
prepolymer D, and chemical-light
dual curing is achieved; a combined pouring process is adopted, specifically, a
polyurethane outer film is subjected to vacuum adsorption shaping, an inner gel layer is poured for preliminary curing, then an outer gel layer is poured, rapid shaping is conducted through
ultraviolet radiation, and finally overall stepped curing is conducted. The product has a three-layer structure, the
layers are firmly combined through chemical bonding, the
hardness is low, the rebound rate is high, the permanent deformation is small, the pressure dispersion efficiency is excellent, the forming period is short, and the product is suitable for the fields of high-end
medical care, ergonomic support and the like.