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213results about How to "Reduce machining" patented technology

Manufacturing method of spheroidal graphite cast iron casting of wind power yaw variable-pitch device

The invention discloses a manufacturing process of a spheroidal graphite cast iron casting of a wind power yaw variable-pitch device. The process comprises the following processes of mould making, foaming and moulding, paint brushing, boxing and shaping, electric furnace smelting, tundish-covering nodulizing treatment, vacuum-assist pouring and three-time inoculation treatment, wherein the boxing and shaping process is a layered assembling process, so that the production efficiency can be improved and the process yield can be increased; cold iron is vibrated and reasonably arranged, so that the compactness of tissues in the casting can be improved and the defect of shrinkage porosity can be avoided; by virtue of the processes of electric furnace smelting and tundish-covering nodulizing treatment, the nodulizing rate of the casting can be stabilized and increased and the mechanical properties of the casting can meet the technical quality requirements of wind power castings; the spheroidal graphite cast iron casting manufactured by the process is compact and uniform in tissue, hardly has defects, has good surface quality and high size precision; the casting forming of multiple layers of castings can be realized; and the production efficiency and the process product yield are improved.
Owner:CHTC HEAVY IND

Powder metallurgy preparation method of localization reinforced composite

The invention belongs to the technical field of composite preparation, and particularly relates to a powder metallurgy preparation method of a localization reinforced composite for manufacturing wear-resisting quick-wear parts of mining and building machines. The method comprises the following steps that (1) tungsten carbide powder and titanium carbide powder are used as reinforced particles, reduced iron powder and high-speed steel powder are used as a metal binder, and hard alloy powder is prepared according to a certain proportion; (2) the prepared hard alloy powder is put into a ball mill, and a process control agent is added for ball milling and mixing; and (3) a forming agent is added into the hard alloy powder subjected to uniform ball milling and mixing, and then the steps of mixing, prepressing, smashing, sieving particle making and the like are carried out. In a composite layer of the composite prepared through the method, discontinuous reinforcement areas are uniformly distributed in a continuous matrix area, cracks are not prone to being produced and expanding in the service process of the composite, and strength-toughness matching performance of the composite is achieved well; and the wear resistance of the composite can be obviously improved, and the service life of the composite can be obviously prolonged.
Owner:SICHUAN UNIVERSITY OF SCIENCE AND ENGINEERING

Hollow forging method of nuclear power main pipeline

The invention relates to a hollow forging method of a nuclear power main pipeline, and belongs to the technical field of forging. According to the forging method, hollow forging is carried out in a free forging manner, a boss part is formed in an annular belt manner, and the deformation is reserved before a core rod is drawn out to be in a final shape. The forging method comprises the following processing steps of: (1) upsetting; (2) drawing out; (3) upsetting and punching; (4) chambering and drawing out the core rod; (5) carrying out shoulder feeding; (6) carrying out shoulder splitting; (6) drawing out the core rod: heating a hollow forged piece obtained in the step (5) till 1000-1050 DEG C, and drawing out till a final shape is formed; heating multiple times till 1000-1050 DEG C if the shape cannot be formed after one heating number, and drawing out till the final shape is formed. The nuclear power main pipeline with the boss is forged in the manners of punching, chambering and drawing out the core rod, the boss part is forged into an annular manner, and the shape of the nozzle of the boss is ensured. The forged piece is directly forged into a hollow pipeline, so that the subsequent machining is reduced, and the manufacturing period is shortened. The technical requirement of the third generation forging main pipeline can be met, and the utilization ratio of raw material is high.
Owner:TONGYU HEAVY IND

Stator structure of submersible motor and manufacturing method thereof

The invention discloses a manufacturing method of a stator structure of a submersible motor, wherein the stator structure comprises a stator case, an iron core, a stator winding and a winding lead wire; the upper end and the lower end of the stator case are respectively welded with an upper flange end ring and a lower flange end ring in a sealing way and also fixed with a stainless steel shielding sleeve and a lead wire sealing device that is used for sealing and wrapping the edge of the winding lead wire; insulating fluid sealant is filled in the clearances among the stator case, the stainless steel shielding sleeve, the upper flange end ring, the lower flange end ring, the iron core and the stator winding. The method for manufacturing the stator structure of the submersible motor includes the following sequential steps of manufacturing the stator case and the stainless steel shielding sleeve by rolling according to the argon arc welding means; manufacturing the stator winding and the iron core; lathing the upper flange end ring, the lower flange end ring and a small V-shaped convex ring; assembling, sealed-welding and reshaping; preparing the insulating fluid sealant; filling the insulating fluid sealant; and sealing. The stator structure has the benefits of complete sealing of the stator winding of the motor, high watertight and insulating performances, simple structure and safe and reliable operation.
Owner:GUANGDONG RUIRONG PUMP IND

Special alloy steel and method for high-speed rail turnout integral sliding bedplate

InactiveCN102453842ASolve the problem of precision and welding deformationSimple structureRail switchesFoundry mouldsCarbon steelCorrosion resistant
The invention which relates to novel special alloy steel, and concretely relates to special alloy martensite stainless steel and a method for preparing a high-speed rail turnout integral sliding bedplate from the stainless steel belongs to the technical field of novel material preparations and applications thereof. The special alloy steel comprises the following chemical components, by weight, equal to or less than 0.10% of C, equal to or less than 1.5% of Si, equal to or less than 1.5% of Mn, equal to or less than 0.03% of P, equal to or less than 0.03% of S, 12.5-15.5% of Cr, 1-2% of Ni, a certain amount of Nb, 0.05-0.2% of W, 0.0003-0.0005% of B, 0.02-0.04% of N, and the balance Fe, wherein the amount of Nb is 3-5 times the amount of C. The method is carried out with integral casting one-time forming. According to the invention, defects of the processing technology complexity and the short service life caused by the adoption of easily abraded common carbon steel and the welding of three parts in the prior art are offset. The integral sliding bedplate of the invention, which successfully replaces split-welded sliding bedplates, has the characteristics of high strength, good abrasion resistance, corrosion resistance and no rust, no deformation, and short production period. So, the method which can satisfy essential conditions for the streamline production is very suitable for the large batch production.
Owner:张佳秋

Fibre reinforced intermetallic compound composite material as well as preparation and forming method thereof

The invention relates to a fiber reinforced intermetallic compound material and the preparation and forming method, in particular to a continuous fiber reinforced intermetallic compound composite material and the preparation and forming method, which overcomes the defects of complex processing equipment, high cost, high content of impurities of the fiber reinforced intermetallic compound composite materials in the prior art, and solves the problem that the long fiber reinforced intermetallic compound composite materials can only be made into sheet, disc and other products with simple shape and can not be used for practical application. The composite material comprises fiber reinforcer and titanium-aluminium intermetallic compound matrix, the method is as follows: design and processing of forming dies; preparation of titanium powder sizing agent; preparation of pre-impregnated fiber; preparation of prefabricated members; infiltration reaction of aluminum and aluminum alloy; uniformization treatment of casting blanks. The fiber reinforced intermetallic compound material has the advantages of simple preparation process, simple equipment, low cost, less content of impurities, less damage to fiber, ability to keep continuity and integration of design, manufacture and forming.
Owner:HARBIN INST OF TECH

Process of producing nuclear power plant main pipeline forge piece through centrifugal casting hollow ingot

The invention discloses a process of producing a nuclear power plant main pipeline forge piece through a centrifugal casting hollow ingot, and belongs to the technical field of forging. After the centrifugal casting hollow ingot is reasonably heated and reheated, upsetting forming capable of avoiding serious instability is conducted on the centrifugal casting hollow ingot on a swage block with the cone apex angle ranging from 172 degrees to 178 degrees for at least twice, wherein stretching forming with an inner cooling core rod and stretching forming without an inner cooling core rod are conducted until a low diameter-wall ratio barrel-shaped forge piece with a required forging ratio and required sizes is obtained; barrel-shaped upsetting forge pieces are respectively forged through the swage block to form two hollow brick-shaped branch pipe nozzle rudiments with steps; all straight pipe sections are stretched through a long core rod with a specific diameter in succession until specified sizes are reached; redundant parts of the other side of each rudiment are removed in a machining mode, and therefore the required nuclear power main pipeline stainless steel forge piece is obtained. The process of producing the nuclear power plant main pipeline forge piece through the centrifugal casting hollow ingot has the advantages of being obvious in energy saving effect, consumption reducing effect, working hour saving effect and low-carbon discharging effect when being compared with a forging forming process where solid ingots are widely adopted.
Owner:CHINA IRON & STEEL RES INST GRP +2

Multifunctional obstacle-surmounting robot

The invention involves a multi-function obstacle-overcoming robot. The robot contains a vehicle body under which a walking mechanism is available. An obstacle-overcoming mechanism is equipped on the upper section of the vehicle body. The above mentioned obstacle-overcoming mechanism is equipped with two swinging arms which are ream jointed to the vehicle body. A following trolley is equipped on the outer side of the rear swinging arm and a driving wheel is mounted on the outer side of the front swinging arm. Inside the vehicle body, an intelligent control device and a handset control panel are available. The intelligent control device is equipped with the main control SCM. In the front of the vehicle body, an ultrasonic obstacle-overcoming probe and approximation contact switch are equipped. In the lower section of the vehicle body, a photoelectrical detection switch is mounted in the front and rear respectively. In the upper section of the vehicle body, a travel switch for the swinging arms is mounted. The invention involves the micro-electronic controller so that the control over the robot becomes more flexible. The utilization of software instead of hardware in the design makes technical alternations and upgrading more easy. Information exchange among environment-robot-human are realized through sensors and various controls and audio prompting devices. The robot has simple structure and low cost and can be applied on a robot which is intended for use in an occasion with road shoulders and wide sidesteps and other occasions.
Owner:HUAIHAI INST OF TECH

Granulation method of silicon carbide composite ceramic material

ActiveCN109534828AImprove toughnessHigh dimensional accuracy in productionComposite ceramicExtrusion Granulation
The invention relates to a granulation method of a silicon carbide composite ceramic material. The granulation method comprises the following steps: S1, a metal material is granulated, specifically, stainless steel powder and an organic binder are put into an internal mixer, mixing is conducted for 30-180 min, then squeezing and cutting into granules are conducted, and thus metal material granulesare prepared; S2, the silicon carbide composite ceramic material is granulated, specifically, ceramic powder and an organic binder are put into the internal mixer to be mixed for 30-180 min, then themetal material granules prepared in the step S1 are added into the internal mixer, thus the mass of the metal material granules accounts for 30-35% of the total material mass in the internal mixer, after mixing continues being conducted for 30-120 min, squeezing and cutting into granules are conducted, and thus the stainless steel reinforced silicon carbide based composite ceramic granules are obtained. According to the granulation method, the metal material is granulated separately firstly, the metal material, a ceramic powder material and the organic binder are mixed in the internal mixer and subjected to squeezing granulation, the problem that the difference between the stainless steel powder and the ceramic powder is large, and consequently even mixing cannot be conducted directly issolved, a granule material with good fluidity is prepared so as to be directly injected into a billet, and the size accuracy of the billet is maintained.
Owner:GUANGDONG REAL FAITH LIGHTING TECH

Magnetic levitation reinforced concrete built pressing jet type wing-shape sail wind power generator

The present invention relates to a stamping jet type wing shape wind sail wind generator made of magnetic suspension reinforced concrete. The generator changes the inner structure of the wind sail on the base of colligating the design idea of modern aerodynamics and retaining conventional wing shape wind sail. Because the generator adopts large area and the technology principle of the stamping jet type wing shape wind sail, it increases the area of practical wind arrest for the wind generator and also greatly improves the electricity generation efficiency for single wind generator. The present invention not only adopts the structure of the stamping jet type wing shape wind sail, but also combines the modern magnetic suspension groundsill track technology, machine-electric control technology and the conventional low cost and durable reinforced concrete structure producing technics. Thereby, the whole wind generator system not only is in favor for high efficiency big power electricity generation but also has no mechanical friction, no noise, no zoology pollution and long using life. Because the main structure of the stamping jet type wing shape wind sail wind generator is entirely made of reinforced concrete, thereby it omits complex mechanical machining and reduces the producing and manufacturing cost.
Owner:SHENZHEN WIND WATER WHEEL NEW ENERGY TECH
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