The application discloses a forming method of a
composite material flange and a die thereof in the technical field of
aviation structure connecting piece manufacturing, and comprises die pretreatment, layered paving design, twisted filament core material preparation and soft die auxiliary forming. The
fiber arrangement is optimized by arranging the R area gradient paving and the flexible
gasket in a spaced mode, and the structure stability is ensured by combining the tooth groove locking edge packaging. A step type heat sealing and pressing curing process is adopted, and the R area and the plane area are synchronously compacted by cooperating with the air bag pressurization. The process covers core material filling
verification, vacuum pre-pressing and
temperature control demolding, and finally a high-precision
flange component is obtained. Through the synergistic process of the gradual pre-compaction and the step type heat sealing and pressing curing, the application effectively solves the problems of poor
fiber adhesion, uneven pressure and
stress concentration of the R area of the
composite material flange, realizes the continuous arrangement of the
fiber of the complex curved surface, significantly reduces the
internal stress of the interface, and finally obtains a high-quality flange component with a compact structure and uniform performance.