33results about How to "Reduce the roughness of the machined surface" patented technology

The invention relates to an electrochemical machining method and device for an oil nozzle spray orifice of a diesel motor. The electrochemical machining method comprises the following steps: 1) machining a cylindrical or right conical through hole on an oil nozzle workpiece in advance; 2) placing the oil nozzle workpiece in an electrolyte circulating device, clamping a tool electrode on an electrode feeding mechanism, connecting the anode of an electrochemical machining power supply to the oil nozzle workpiece, connecting the cathode of the electrochemical machining power supply to the tool electrode, and then connecting the electrochemical machining power supply, the electrode feeding mechanism and the liquid pump of the electrolyte circulating device to an industrial personal computer through a driving circuit; 3) starting the liquid pump to inject an electrolyte into the through hole of the oil nozzle workpiece, and guiding the electrolyte to flow back to an electrolyte container from a liquid groove, thereby forming electrolyte circulation; 4) starting the electrochemical machining power supply, using the industrial personal computer to control the electrode feeding mechanism to drive the tool electrode to perform feed motion and meanwhile control the electric signal parameter of the power supply, and electrochemically machining the through hole until the through hole is processed into an inverted conical spray orifice with an arc transition area; and 5) turning off the electrochemical machining power supply and the liquid pump and resetting the tool electrode. The electrochemical machining method provided by the invention can be widely applied to machining the spray orifices in various shapes.

The invention relates to a laser cutting device and a laser head thereof. The laser head comprises an air inlet ring, a first rectifier tube, a second rectifier tube and an air nozzle. An annular groove is formed in the inner side of the air inlet ring, and air inlet holes communicated to the groove are formed in the outer side of the air inlet ring; ventilation holes are formed in the side wall of the first rectifier tube, the first rectifier tube is sleeved with the air inlet ring, and the ventilation holes are communicated with the groove; an air flow passage is formed inside the second rectifier tube, and the second rectifier tube comprises a first end and a second end which are opposite; the second rectifier tube is sleeved with the first rectifier tube, and a rectifying passage is formed between the first rectifier tube and the second rectifier tube; and an air outlet gap is formed between the first rectifier tube and the first end, and the air flow passage and the rectifying passage are communicated through the air outlet gap. Due to two times of rectifying, the airflow distribution evenness of cutting air can be improved, and the intensity of turbulence can be reduced, so that the influence of the pneumatic optical effect on a laser path is reduced, the stability of the quality of laser beams is guaranteed, the roughness of the machined surface is reduced, and the perpendicularity of cut lines is improved.

The invention relates to a soluble fixed soft abrasive-polishing film, which comprises an abrasive layer and a substrate layer and has the thickness of 0.3 to 5mm. A soluble high-molecular material is used as a bonding agent of the abrasive layer, and a certain proportion of multilayer particle-diameter soft microfine abrasives are distributed and coated on the elastic substrate according to a certain rule. Small-particle-diameter abrasive particles not only can directly participate in a polishing process, but also can be used as a filling material and achieves the effect of supporting large particles, so that the content of a resin bonding agent in the polishing film is decreased, and the problems of film surface cracking and breakage are effectively solved. A specific nonpoisonous and harmless aqueous solvent is adopted in the machining process to solve the bonding agent on the surface layer of the polishing film, so that the holding force of he bonding agent for the abrasive particles is decreased to enable the bonding agent to fall off; on one hand, the passivated abrasive particles on the surface layer can be removed, so that the polishing film has more lasting polishing performance; on the other hand, the abrasive particles which are fixed on the surface of the polishing film and the abrasive particles which fall off and are dispersed into a polishing solution jointly act on a workpiece, so that the ultra-smooth high-efficiency surface polishing of the workpiece can be realized.

The invention is a miniature total press probe and its making method. The probe is made up of a 3-rated outside circles, terraced tube whose head outside diameter is 0.2 mms. The ratio of these three circles' diameters is 1:2:5 while the ratio of the lengths is 1:(3-5):.(8-12).The producing method is to adopt the tiny electrical spark and the tiny electrolysis compound process to pack the parts once. The positioning accuracy can attain to 2 ums. The detailed craft is as follows:1 tiny electrical sparks processing craft;2 tiny electrolysis of pure water processing craft;3 tiny operation craft. Here are the advantages: provide the valid measure means for tiny fluid mechanics experiments; the special design of the probe guarantees that the valid measure dimension stays between millimeters and centimeters of total press distribution, and makes sure that the probe's rigidity can bear the strength of the tiny dimension-low Renault current of air without being impacted. The advantages are low cost and conveniently use.

The invention discloses a sapphire wafer polishing method based on fixed abrasive tool containing neodymium compounds and soft abrasive materials. The method comprises the steps that 1), the fixed abrasive tool containing the neodymium compounds and the soft abrasive materials is prepared by comprising, 40%-60% of nano silicon dioxide, 20%-40% of a binding agent, 10%-15% of a curing agent, 5%-10%of a neodymium compound, and the balance deionized water; 2), the prepared raw materials undergo hot-press forming in a mould, heat curing is completed after demolding is carried out, and the upper end surface and the lower end surface of the formed abrasive tool are trimmed; 3), the abrasive tool is arranged on a polishing machine upper disc, a sapphire wafer to be machined is placed on a polishing machine lower disc capable of rotating and is fixed by a clamp, then a polishing machine is started, a water-based cooling liquid is injected between the upper disc and the lower disc, the neodymium compounds and the silicon dioxide abrasive particles on the abrasive tool scratch the sapphire surface and the solid-phase reaction is carried out, so that the sapphire wafer is polished. Accordingto the method, the removal rate of the sapphire wafer can be improved, the roughness can be reduced, the machining efficiency can be improved, and the production cost can be reduced.

The invention discloses a composite material tool electrode for electrolytic deposition and electric spark and a preparation method of the composite material tool electrode, and belongs to the technical field of electrical discharge machining of electric spark. The composite material tool electrode for electrolytic deposition and electric spark is characterized by comprising, by weight, 16-18% of SiC particles, 14-16% of TiB2 particles, and the balance copper as a base body, and the SiC particles and the TiB2 particles are embedded in the base body. Due to the fact that the SiC particles and the TiB2 particles are added to the copper base body, compared with the method that only the SiC particles are added in the initial research stage, on the premise of not changing the total adding amount, the specific heat capacity of the tool electrode is improved by 10%, the coefficient of thermal expansion is lowered by 3%, the hardness is improved by 5%, and therefore the loss of the electrode under same electrical discharge machining parameters is lowered by 7%, and the roughness of a machined surface is lowered by 2%.

The invention discloses bismuth-containing free-cutting pre-hardened plastic die steel and a preparation method thereof. The die steel comprises the following chemical components of, in percentage bymass, 0.32%-0.40% of C, 0.15%-0.30% of Si, 1.50%-1.70% of Mn, 1.70%-2.00% of Cr, 0.85%-1.15% of Ni, 0.25%-0.40% of Mo, less than or equal to 0.015% of P, less than or equal to 0.005% of S, 0.05%-0.10%of V, 0.05%-0.15% of Bi, and the balance Fe. The preparation method comprises the following steps that smelting and casting are performed into a cast ingot according to set chemical components, the cast ingot is subjected to high-temperature homogenization treatment into a forging stock, normalizing treatment is performed offline after forging to refine grains, and finally, quenched-tempered heattreatment is performed to obtain a uniform structure with the hardness of 32-48HRC. According to the bismuth-containing free-cutting pre-hardened plastic die steel, through reasonable chemical component design, the bismuth element is added to replace traditional free-cutting elements including sulfur and lead, and due to the fact that a sulfur content is controlled, reasonable forging and heat treatment processes are matched, the hot brittleness phenomenon and anisotropy caused by the sulfur element are avoided, meanwhile, the problems that the lead is harmful to human bodies and pollutes anenvironment are solved.

The invention discloses a cutting fluid and a preparation method thereof. The preparation method comprises the steps of mixing trimethylolpropane fatty acid ester, ternary polycarboxylate, sebacic acid, triethanolamine, guerbet alcohol, ethylene oxide cyclohexylamine and benzotriazole at the ratio, adding to water, stirring evenly, heating, reacting for a certain period of time to form a transparent solution and a solid without particles and preparing a water-soluble cutting fluid complex agent; and adding fatty alcohol-polyoxyethylene ether and starcide BK into the water-soluble cutting fluid complex agent, stirring at a uniform sped at room temperature for a certain period of time until the solution is transparent, adding graphene oxide, further stirring at a uniform sped at the room temperature till the solution is semitransparent, thus obtaining the cutting fluid containing the graphene oxide. The cutting fluid is green, environment-friendly and pollution-free in components and good in lubricating property.

The invention relates to the field of thermal machining, in particular to a machining method of chemical milling of a high temperature alloy. The machining method is characterized in that, the components and contents of high temperature alloy chemical milling fluid comprise, by mass, 65% of concentrated nitric acid with the concentration being 100-500 ml/L, 98% of concentrated sulfuric acid with the concentration being 100-300 ml/L, ferric sulfate with the concentration being 100-300 g/L, hexamethylene tetramine with the concentration being 2-20 g/L and the balance water. By adopting the method, chemical milling can be rapidly and stably conducted on a high temperature alloy part, and it is ensured that the machined surface of the high temperature alloy part is bright and clean, and the defects of over etching, filament line pits and the like do not exist.

The invention discloses a novel superspeed point grinding wheel and a grinding method thereof, wherein for the superspeed point grinding wheel, an inclination angle theta is arranged on a grinding wheel rough-grinding area so as to lead the contact form of the grinding wheel and a workpiece to have a change and be capable of saving the overall cost of the grinding wheel, and as grinding liquid is easier to enter a grinding plane, the abrasion of the grinding wheel is reduced, and the repair cost and difficulty can be decreased; the existence of the inclination angle theta more easily discharges cuttings out of the grinding area, the axis of the grinding wheel and the axis of the workpiece are in parallel in vertical direction when the grinding wheel is ground, the variable angle alpha belonging to (minus 0.5 degree to plus 0.5 degree) of the axis of the grinding wheel and the axis of the workpiece in horizontal direction can lead the cuttings when the grinding wheel is ground to have certain angles, thus reducing the grinding cuttings accumulation phenomenon.

The invention relates to an efficient straight edge grinding method for glass and a round and straight edge double-edge machine system. The method comprises the following specific steps that two grinding forming devices are used for machining and forming bottom edges, upper chamfers and lower chamfers on the two sides of the glass in one step; the two chamfering and polishing devices are used for machining an upper chamfer and a lower chamfer on the two sides of the glass correspondingly for chamfering and polishing treatment; and the two bottom edge polishing devices are used for polishing the bottom edges on the two sides of the glass correspondingly. The polishing machine has the beneficial effects that the design is reasonable, the rotating speed of the polishing machine can be properly increased, the grinding and polishing processes are integrated and optimized, the purpose of high-speed and high-efficiency straight edge grinding is achieved, glass edge cracking is avoided, the glass machining quality is guaranteed, and the market requirement is met.

The invention relates to a quenched steel test piece, a process detecting method, a design method and a vehicle door milling method. A process design method for milling a multi-hardness spliced quenched steel mold with high speed solves the problem of process design collision caused by coorelation of multiple evaluation indexes in the prior art through a method of using a test piece for detecting and comprehensively evaluating. The detecting method uses the surface curvature of the test piece and the hardness change feature to detect a milling cutter, and solves the problem of difficult guarantee of the product surface quality. The test piece has the characteristics of multi-curvature change and multi-hardness part combination, and reduces the problem of damage of a mold profile caused by damage of the milling cutter. Through the difference between the rotating speed and the feeding speed, the vehicle door concave mold milling method shortens the machining time, reduces the cutter number, reduces the machined surface roughness, and improves the machining precision.

The invention discloses a high-speed dry type roll-cutting process. The high-speed dry type roll-cutting process comprises the following steps: step S1, selecting a proper high-speed numerical-controlgear hobbing machine, selecting a proper cutting tool, checking various working data of the high-speed numerical-control gear hobbing machine in detail before roll-cutting and processing, ensuring ajoint connecting position of a power supply circuit to be free of a loosening condition, and enabling the high-speed numerical-control gear hobbing machine to normally work; and step S2, clamping andfixing a workpiece to be subjected to roll-cutting processing onto a claw disc of the high-speed numerical-control gear hobbing machine through an automatic clamp, determining selected cutting conditions during roll-cutting before dry type cutting, and inputting parameters of high-speed dry type roll-cutting into the high-speed numerical-control gear hobbing machine, wherein a roll-cutting schemeis a high-speed dry-cutting rolling gear, and the gear is a dry-cutting inclined gear. The high-speed dry type roll-cutting process reduces environmental pollution, avoids a condition that cuttings are adhered on a knife, facilitates reducing roughness of a workpiece processing surface, shortens cutting and processing work-hour, improves production efficiency, and reduces processing cost.

Disclosed is a soft abrasive fixing mould of a polished tantalum-lithium wafer and a manufacturing method of the soft abrasive fixing mould. The soft abrasive fixing mould comprises 40-60% of nano-silica, 20-40% of binder, 10-15% of curing agent, 5-10% of oxidant, 10-15% of deionized water and 5-10% of alkaline PH regulator. The manufacturing method of the soft abrasive fixing mould of the polished tantalum-lithium wafer comprises the steps that the curing agent is added into in the deionized water, stirring is conducted to make the curing agent dissolve, then the binder, nano-silica, the oxidant and the alkaline ph regulator are added, and even stirring is conducted; the prepared ingredients are hot-formed in the mould, and hot curing is completed after demoulding; and the upper and lowerend surfaces of the mould are trimmed, and the smoothness and parallelism of the upper and lower end surfaces of the mould are ensured. The soft abrasive fixing mould is good in processing surface quality, high in processing efficiency and low in production cost.