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31results about How to "Eliminate surface stress" patented technology

Heat treatment process for iron core of motor

The invention discloses a heat treatment process for an iron core of a motor and belongs to the technical field of the manufacture of motors. The process comprises the following steps of: (1) raising the temperature of an annealing furnace, and introducing DX gas into the annealing furnace after the temperature of an annealing zone of the annealing furnace is raised to 690 to 730 DEG C; (2) placing a motor iron core to be treated on a conveying belt of the annealing furnace for heating treatment; (3) introducing saturated steam into a bluing zone of the annealing furnace to ensure that the iron core which is subjected to heating treatment and enters the bluing zone is blued; and (4) cooling the iron core which is blued, and taking out. By the heat treatment process, the surface stress of iron core sheets is eliminated, the isotropy and residual magnetism are eliminated, the input power of the iron core is reduced, a damaged oxide film is repaired through bluing treatment, and the insulation between the sheets is increased; and C in an unstable valence state in a sheet material is displaced through reducing gas, so that the structural compactness of the material is improved, the stability of the material is increased, and the efficiency of the iron core is improved.
Owner:青岛海联金汇电机有限公司

Controlled cooling and controlled rolling method for control over bearing steel wire network carbide

The invention relates to a controlled cooling and controlled rolling method for control over bearing steel wire network carbide. The controlled cooling and controlled rolling method is characterized by comprising the steps that a bar is quickly rolled into a wire with the specified specification to be subjected to spinning, scattered rolls are made, the final rolling temperature is controlled to be 780- 880 DEG C; the spitting temperature is controlled to be 750-850 DEG C; the continuous scattered rolls are subjected to on-line controlled cooling through EDC water bath isothermal quenching cooling, the cooling speed is controlled to be 2.0- 10 DEG C / s, and the final cooling temperature is controlled to be 620-630 DEG C; cover-adding slow cooling is conducted after EDC water bath isothermalquenching cooling, and the temperature when the scattered rolls are taken out from a cover is controlled to be 400-500 DEG C; and the rolls are collected after slow cooling, and air cooling is conducted to the room temperature. The disc rolls are subjected to controlled cooling through a mode of EDC water bath isothermal quenching cooling and cover-adding slow cooling, precipitation of the carbide in the cooling process can be effectively inhibited, a non-equilibrium microstructure is obtained, the small-strip-shaped or hemispheric carbide is formed, and finally, the network carbide is controlled.
Owner:JIANGYIN XINGCHENG GOLD MATERIALS CO LTD +1

Machining method for spherical surface roller pin free of edge angles

The invention discloses a machining method for a spherical surface roller pin free of edge angles. The method includes the following steps of A roll polishing, B heat treating and C modified line machining and further includes the following step of edge angle removal machining, wherein after roll polishing in the step A, an arc lantern-shaped rolling barrel is manufactured according to the size and the shape of a roller pin, the rolling barrel is horizontally arranged on a support with an adjustable dip angle, the roller pin after roll polishing is thrown into a barrel body of the rolling barrel through a throwing opening, the two ends of a roller pin blank make contact with the barrel wall in the barrel body, the rolling barrel rotates in the circumferential direction around the axis of the barrel body through an external power source, and in the rotating process, the roller pin blank is grinded in a 360-degree rolling-polishing mode along the barrel wall in the barrel body, so that the edge angles at the two ends of the roller pin are machined to be arc angles. The method solves the problem that the edge angles exist in the connecting positions of the two ends of the outer side wall and the semicircular ends of the roller pin, and the roughness of the semicircular ends at the two ends of the roller pin is small.
Owner:NINGBO ZHONGHE AUTO PATS

Dead knife for textile shearing machine and machining technology thereof

The invention relates to a dead knife for a textile shearing machine. The dead knife comprises a cutting edge and a blade body, wherein the rigidity of the cutting edge is different from that of the blade body; the cutting edge comprises a first cutting edge, a second cutting edge and a third cutting edge; the first cutting edge, the second cutting edge, the third cutting edge and the blade body are connected in sequence and are molded integrally; each of the first cutting edge and the second cutting edge is of an inclined plane structure; each of the third cutting edge and the blade body is of a plane structure, and the thicknesses of the first cutting edge, the second cutting edge, the third cutting edge and the blade body are the same; a cutting edge included angle of the first cuttingedge is alpha and the cutting edge included angle of the second cutting edge is beta; the alpha and the beta are acute angles and the alpha is greater than the beta. According to a machining method provided by the invention, the rigidity of the cutting edge of the dead knife is distinguished from the rigidity of the blade body, and the straightness and the parallelism degree of the dead knife keepconsistent; the service life of the dead knife can be prolonged, and the smoothness in a matching and adjusting process of the dead knife and a round knife is also ensured; the working efficiency isgreatly improved.
Owner:昆山立达纺织实业有限公司

Production method and product of oblong flat-wire stainless steel profiled bar

The invention discloses a production method and a product of an oblong flat-wire stainless steel profiled bar. The production method comprises the following steps of 1), first-time coarse drawing; 2), second-time coarse drawing; 3), immersion lubrication; 4), the preparation of an oblong flat-wire hole die; and 5), fine drawing: making one end of a bus of which the immersion lubrication procedure is completed penetrate into a concave die, starting a wire drawing machine to carry out a fine-drawing forming procedure, so as to make and obtain the oblong stainless steel profiled bar. The production method provided by the invention is succinct in procedures and high in efficiency; the surface defect of the bus is hereby removed first through the first-time coarse drawing; afterwards, the surface stress of the bus is hereby relieved again through the second-time coarse drawing; the surface texture of the bus is guaranteed to be stable without rupturing during the fine drawing; subsequently, the bus is immersed in a lubricant, so that a protective layer is formed on the surface of the bus and the bus plays a lubrication role between the bus and the die during the fine drawing; the friction is prevented from causing a scratch; finally, through the fine drawing, the oblong stainless steel profiled bar is made and obtained; the quality of the product is effectively guaranteed; and the improvement of the competitive power of an enterprise is facilitated.
Owner:DONGGUAN CITY YUEGANG STAINLESS STEEL PROD

Production method for hexagonal stainless steel profiled bar and product thereof

InactiveCN106734269AEliminate surface stressThe surface texture is stable and does not breakSurface stressBusbar
The invention discloses a production method for a hexagonal stainless steel profiled bar and a product thereof. The production method comprises the following steps that (1), first roughing extracting is conducted; (2), second roughing extracting is conducted; (3), soaking and lubricating are conducted; (4), an hexagonal eye model is prepared; and (5), fine extracting is conducted, specifically, one end of a soaked and lubricated busbar is penetrated into a concave die, a wire drawing machine is started to conduct the fine extracting forming working procedure, and the hexagonal stainless steel profiled bar is prepared. The production method is concise in working procedure and high in efficiency. Firstly, through first roughing extracting, the surface defect of the busbar is removed; then, through second roughing extracting, and the surface stress of the busbar is eliminated, so that it is guaranteed that the surface structure of the busbar is stable and does not fracture; the busbar is soaked into a lubricating agent to form a protective layer on the surface of the busbar, the lubricating effect is achieved between the die and the busbar when fine extracting machining is conducted, so that scratching caused by friction is avoided; and finally, through fine extracting, the hexagonal stainless steel profiled bar is prepared, the quality of the product is effectively guaranteed, and the production method is favorable for improving enterprise competitiveness.
Owner:DONGGUAN CITY YUEGANG STAINLESS STEEL PROD

Heat treatment process for iron core of motor

The invention discloses a heat treatment process for an iron core of a motor and belongs to the technical field of the manufacture of motors. The process comprises the following steps of: (1) raising the temperature of an annealing furnace, and introducing DX gas into the annealing furnace after the temperature of an annealing zone of the annealing furnace is raised to 690 to 730 DEG C; (2) placing a motor iron core to be treated on a conveying belt of the annealing furnace for heating treatment; (3) introducing saturated steam into a bluing zone of the annealing furnace to ensure that the iron core which is subjected to heating treatment and enters the bluing zone is blued; and (4) cooling the iron core which is blued, and taking out. By the heat treatment process, the surface stress of iron core sheets is eliminated, the isotropy and residual magnetism are eliminated, the input power of the iron core is reduced, a damaged oxide film is repaired through bluing treatment, and the insulation between the sheets is increased; and C in an unstable valence state in a sheet material is displaced through reducing gas, so that the structural compactness of the material is improved, the stability of the material is increased, and the efficiency of the iron core is improved.
Owner:青岛海联金汇电机有限公司

Construction hoist standard knot coating production line and coating process

The invention discloses a construction hoist standard knot coating production line. The construction hoist standard knot coating production line comprises a workpiece feeding area, a workpiece discharging area, a conveying track, a shot blasting machine, a shot cleaning chamber, a spraying room, a curing room and a cooling station, a conveying track sequentially penetrates through the workpiece feeding area, the shot blasting machine, the shot cleaning chamber, the spraying room, the curing room, the cooling station and the workpiece discharging area to form a continuous operation production line, a plurality of shot blasting devices with opposite openings are arranged on the inner wall of the shot blasting chamber in the shot blasting machine, the shot blasting chamber communicates with the shot cleaning chamber, a plurality of shot cleaning guns are arranged in the shot cleaning chamber, a recovery device inclining from the shot cleaning chamber to the shot blasting machine is arranged at the bottom of the shot cleaning chamber, so that cleaned and fallen balls fall back into the shot blasting machine, the top of the shot blasting chamber and the top of the shot cleaning chamber both communicate with a filter cartridge dust remover, a plurality of movable spray guns are arranged on two sides of the conveying track in the spraying room, and a heating system is arranged in the curing room and used for heating passing standard knots. According to a semi-automatic production line mode, less labor is needed, and the problem of high labor cost is solved.
Owner:GUANGXI CONSTR ENG GROUP CONSTR MACHINERY MFG

Production method for U-shaped stainless steel profiled bar and product of production method

InactiveCN106583470AEliminate surface stressThe surface texture is stable and does not breakDrawing diesSurface stressBusbar
The invention discloses a production method for a U-shaped stainless steel profiled bar and a product of the production method. The production method includes the following steps that firstly, the first time of rough drawing is conducted; secondly, the second time of rough drawing is conducted; thirdly, soaking and lubricating are conducted; fourthly, a U-shaped eye die is prepared; and fifthly, precise drawing is conducted, wherein one end of a busbar obtained after the soaking and lubricating process penetrates into the U-shaped die, a wire drawing machine is started for conducting the precise drawing forming process, and the U-shaped stainless steel profiled bar is prepared. The processes of the production method are simple, and efficiency is high; surface defects of the busbar are removed through the first time of rough drawing so that the surface of the busbar can be smooth preliminarily; then surface stress of the busbar is eliminated through the second time of rough drawing so that it is ensured that the surface organization of the busbar is stable and does not crack during precise drawing; then the busbar is soaked into a lubricating agent so that a protection layer can be formed on the surface of the busbar, a lubricating effect is achieved between the busbar and the die when the busbar is subjected to precise drawing machining, and scratches caused by friction are avoided; and finally, the stainless steel profiled bar is prepared through precise drawing, the quality product is effectively ensured, and the enterprise competitiveness is better improved.
Owner:DONGGUAN CITY YUEGANG STAINLESS STEEL PROD

Treatment method of high-temperature alloy EBSD test sample

The invention discloses a treatment method of a high-temperature alloy EBSD test sample. The method comprises the following steps: 1, mechanical grinding: sequentially carrying out coarse grinding, fine grinding and mechanical polishing on the high-temperature alloy sample; 2, carrying out metallographic photographing and picture splicing after chemical corrosion, determining the position of a defect, carrying out marking treatment, and calculating to obtain an average value of dendritic crystal spacing in the test surface; and thirdly, fine grinding and mechanical polishing are repeated in sequence to remove the acid corrosion layer, then stress removal corrosion is conducted, and the high-temperature alloy EBSD test sample is obtained. According to the method, the high-temperature alloy sample is mechanically polished and then subjected to chemical corrosion, the average value of the dendritic crystal spacing in the test surface of the sample is obtained to determine the EBSD test step length, then an acid corrosion layer is removed, stress relief corrosion is conducted, and the surface stress of the high-temperature alloy sample is effectively removed through the strong oxidizing property of corrosive liquid; the problems that high-temperature alloy EBSD test sample preparation is difficult, the working procedure is complex and the period is long are solved, and the method has the advantages of being simple, practical and efficient.
Owner:XI'AN PETROLEUM UNIVERSITY

Direct forming manufacturing method and process device of metal-based multilayer/gradient composite sheet

The invention discloses a direct forming manufacturing method of a metal-based multilayer / gradient composite board and a process unit of the direct forming manufacturing method. Scale, corrosion materials and other impurities on the joint surface of a base board are removed through chemical cleaning, the cleaned surface is subjected to gradient power electromagnetic induction heating or laser bombardment surface treatment, all phases near the joint surface are fully dissolved, a solid solution is enhanced, toughness and corrosion resistance are improved, the surface stress of the board is eliminated, and surface laser treatment is conducted to improve the binding property of a composite layer; raw materials of the composite layer are added and injected through powder laying, a high-energy heat source is adopted for irradiation or induction heating to melt powder, metallurgical bonding is formed between the composite layer and a base, and control over the final shape of a cold / hot-rolled board is conducted. The obtained multilayer / gradient composite board is compact in surface structure, bonding between the composite layer and the base and between layers is good, and the interlayer bonding performance of the composite board is remarkably improved. The process is high in flexibility, and the production period of the metal-based composite board can be greatly shortened after the process is combined with an existing continuous casting technology.
Owner:SHANGHAI UNIV
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