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48results about How to "Improve process control" patented technology

On-line fault judgment and early-warning method for displacement sensor based on dynamic soft reduction

InactiveCN102343426AAvoid abnormal changesStable continuous casting productionControl systemControl engineering
The invention relates to an on-line fault judgment and early-warning method for a displacement sensor based on dynamic soft reduction, and belongs to the technical field of continuous casting equipment maintenance in the metallurgical industry. The technical scheme is as follows: operation and judgment are carried out in a central system-roll gap control system PLC (programmable logical controller) S7-400 of a continuous casting machine; and by presetting judgment conditions in advance, the roll gap control system PLCS7-400 judges the fault status of the displacement sensor, sends a signal toan execution mechanism at a sector segment so as to take measures and meanwhile sends early-warning prompt to a continuous-casting master control system. By adopting the method, faults at the sector segment can be pre-warned in advance and on-line fault judgment can be carried out on the displacement sensor, thus effectively preventing abnormal change of the roll gap at the sector segment caused by the faults of the displacement sensor, realizing comprehensive monitoring and automated management of key equipment during the whole continuous casting production process, keeping stable continuouscasting production, improving the process control level and the product quality and creating economic benefit.
Owner:HBIS COMPANY LIMITED HANDAN BRANCH COMPANY

Dynamic slight press fan-shaped section hydraulic system leakage fault on-line judging and early warning method

The invention relates to a dynamic slight press fan-shaped section hydraulic system leakage fault on-line judging and early warning method, which belongs to the technical field of continuous casting equipment maintenance in the metallurgical industry. The method has the technical scheme that (1) a roll gap control system PLCS7-300 sends a 'fan-shaped section hydraulic system locking' order to a remote station PLCS7-300; (2) the pressure value of the fan-shaped section hydraulic system is fed back; (3) the value of a fan-shaped section displacement sensor is fed back; (4) the roll gap control system PLCS7-400 judges the feedback pressure value of the hydraulic system and the value of the fan-shaped section displacement sensor combinedly; and further the results are output to a continuous casting master control system. With the method disclosed by the invention, roll gap control loss caused by the leakage fault of the hydraulic system can be prevented, the actual roll gap is controlledto meet the scope designed by the technology, the contraction taper of the roller gap is ensured to guarantee casting blank quality, an early warning function is played to protect fan-shaped section equipment, key equipment is monitored comprehensively and managed automatically in the whole continuous casting production process, the continuous casting production is stabilized, the technical control level is improved, the product quality is improved, and economic benefits are created.
Owner:HBIS COMPANY LIMITED HANDAN BRANCH COMPANY

Remedying and repairing method for flaw of thin-specification flat roll

ActiveCN105728496AImprove process controlEnsure on-time deliveryEngineeringMaterial resources
The invention belongs to the technical field of ferrous metallurgy rolling, and particularly relates to a remedying and repairing method for a flaw of a thin-specification flat roll. The method specifically comprises the following steps that a, the inner diameter of the flat roll is measured; b, the direction of the flat roll is adjusted; c, the inner diameter of the flat roll is subjected to external force correction; d, the flat roll is manually coiled to a coiling block of an uncoiler, and coiling is finished; and e, production control parameters of the flat roll are input. The remedying and repairing method solves the problems that due to thin-specification steel roll rolling abnormality, in the horizontal stacking and cooling process, the inner diameter of an inner ring of a flat roll formed in the manner that an inner ring of a steel roll collapses is irregular, the flat roll cannot get on a unit to be remedied or sold externally, and consequently the product can only be judged to return to a furnace, and the technology control level of a flat roll splitting unit is improved. The technology control technique is widely applied, delivery of externally entrusted products on schedule is ensured, the production cost is reduced, and the operation current situation that according to a conventional flat roll treatment operation manner, a large amount of labor / a large number of material resources are consumed, time is long, and serious safety hidden danger exists is avoided.
Owner:PANGANG GRP XICHANG STEEL & VANADIUM CO LTD

Detection equipment and detection method for single-phase carrier module of intelligent meter

ActiveCN104240493AQualified communicationQualified Power Consumption TestTransmission systemsMicrocontrollerCommunication interface
The invention discloses detection equipment and a detection method for a single-phase carrier module of an intelligent meter. The detection equipment consists of a strong and weak current converting unit, an isolating circuit of an alternating current power supply, a pure 220V alternating current interface, an attenuation circuit and a detection circuit, wherein the detection circuit comprises a strong current interface, a microcontroller, a 'test start triggering' button at a triggering end, a relay control unit, a level detection unit, a reading controller communication interface, a weak current interface, a weak current interface protection unit and a sound and light alarm circuit connected at a judgment output end of the microcontroller, the reading controller communication interface is connected with the pure 220V alternating current interface through a reader, a control end of the sound and light alarm circuit is connected with an output end of the microcontroller, and the 'test start triggering' button is connected with the microcontroller. The equipment is used for detecting newly-mounted modules, and the modules which are detected to be normal are taken to sites to be mounted newly; modules to be sent to the sites to replace fault modules are also required to be detected, so that fault modules are prevented from being brought to the sites.
Owner:STATE GRID CORP OF CHINA +1

Blast furnace burden granularity video detection device and blast furnace burden granularity video detection method

The invention discloses a blast furnace burden granularity video detection device and a blast furnace burden granularity video detection method. The blast furnace burden granularity video detection device comprises an imaging device, an illuminating device, a protection sleeve, an on-site control box, a video image processing and display device, an indoor control box, a purification power supply, a sound and light alarm device and a signal converter, wherein the imaging device and the illuminating device are arranged above a conveying belt machine of a blast furnace feeding system, and the signal converter is arranged between the video image processing and display device and the sound and light alarm device. After the structure is adopted, the imaging device is utilized for carrying out image collection on furnace burden on the conveying belt machine, then, the video image processing and display device is used for analyzing and processing video data, the furnace burden granularity size and the distribution condition are calculated, and blast furnace operators can fast and accurately obtain relative information of the furnace burden granularity. The device has the characteristics of accuracy, high speed and efficiency, the existing outdated detection process can be replaced, and important effects of guiding the blast furnace operation and improving the process control level are realized.
Owner:天津市三特电子有限公司

Method and apparatus for cleanness continuously supplying paint to varnished wire painting groove

InactiveCN101299360AUniform viscosity distributionLow variabilityInsulating conductors/cablesLacquerEvaporation
The invention provides a continuous cleaning paint supply method of the enameled wire paint groove, wherein a paint supply case is provided. The original paint is continuously pressed into a filter through a paint supply pump. Two sets of pipe filters are provided at the outside of the paint supply pump. The compound filtering is performed through using a melting spray filter core, so that the original paint is transmitted to paint intake pipes after being filtered. The original paint flows into a paint groove evenly from a paint outlet arranged axially of the paint intake pipes. A paint return chamber is arranged on one side of the paint groove. An overflow port is arranged above a baffle plate arranged between the paint return chamber and the paint groove. When the height of the paint is higher than the overflow port, the original paint flows into the paint return chamber from the overflow port and then returns to the paint supply case through the paint return pipe, which completes a primary circulation. Since the paint intake pipes are arranged along the length direction at the bottom of the paint groove, the original paint flows into the paint return chamber along the length direction of the paint return chamber. Thus, the viscosity of the original paint in the paint groove keeps in line. The paint return chamber is made of steel plate, connected with the paint supply case through the paint return chamber, without exposing the return paint in the air, thereby reducing the evaporation of the original paint for more than1 / 2. When reflowing, the original paint on the coating layer turns over the overflow port, and carries the paint with impurity into the paint return chamber, enters the paint intake pipe again through the paint supply pump and the filter from the paint supply case, which ensures the cleaness of the original paint and increase the quality of the paint surface.
Owner:NANXIANG GROUP

A Salvage Repair Method for Thin Gauge Flat Roll Defects

ActiveCN105728496BImprove process controlEnsure on-time deliveryMaterial resourcesRepair method
The invention belongs to the technical field of ferrous metallurgy rolling, and particularly relates to a remedying and repairing method for a flaw of a thin-specification flat roll. The method specifically comprises the following steps that a, the inner diameter of the flat roll is measured; b, the direction of the flat roll is adjusted; c, the inner diameter of the flat roll is subjected to external force correction; d, the flat roll is manually coiled to a coiling block of an uncoiler, and coiling is finished; and e, production control parameters of the flat roll are input. The remedying and repairing method solves the problems that due to thin-specification steel roll rolling abnormality, in the horizontal stacking and cooling process, the inner diameter of an inner ring of a flat roll formed in the manner that an inner ring of a steel roll collapses is irregular, the flat roll cannot get on a unit to be remedied or sold externally, and consequently the product can only be judged to return to a furnace, and the technology control level of a flat roll splitting unit is improved. The technology control technique is widely applied, delivery of externally entrusted products on schedule is ensured, the production cost is reduced, and the operation current situation that according to a conventional flat roll treatment operation manner, a large amount of labor / a large number of material resources are consumed, time is long, and serious safety hidden danger exists is avoided.
Owner:PANGANG GRP XICHANG STEEL & VANADIUM CO LTD

Separate electrical and mechanical adjustment mechanisms in circuit breaker mechanisms

The invention provides an electrical and mechanical independent adjusting mechanism in a circuit breaker mechanism. The electrical and mechanical independent adjusting mechanism in the circuit breaker mechanism comprises a machine base, two sets of independently arranged tripping electromagnets which are connected with the machine base, a tripping top plate arranged above the tripping electromagnets, a tripping half shaft connected with the tripping top plate, a tripping fan-shaped plate connected with the tripping half shaft in a buckling mode, and a manually operated tripping handle connected with the tripping top plate through a connecting rod, wherein the manually operated tripping handle is arranged on the machine base, the tripping fan-shaped plate is provided with a tripping reset spring, the tripping half shaft is provided with a half shaft reset spring, a buckling amount adjusting bolt and two electrical adjusting bolts are arranged on the tripping top plate, and the two electrical adjusting bolts are located above the two sets of tripping electromagnets respectively. The electrical and mechanical independent adjusting mechanism in the circuit breaker mechanism separates the adjustment of buckling amount from the adjustment of electrical characteristics of the electromagnets, and enables the mechanical characteristics and the electrical characteristics of products to be more controllable and more stable.
Owner:JIANGSU RUGAO HIGH VOLTAGE ELECTRIC APP
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