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31results about How to "Reduce internal cracks" patented technology

Method for producing 75Cr1 hot-rolled sheet steel

The invention provides a method for producing high-quality 75Cr1 hot-rolled sheet steel based on the continuous thin slab casting and rolling process, which mainly adopts the following process flow: smelting, refining, continuous thin slab casting, soaking, hot continuous rolling, cooling and coiling. The superheat T of molten steel is larger than 30 DEG C and less than or equal to 45 DEG C, the charging temperature T of the cast slab is larger than or equal to 900 DEG C and less than or equal to 1050 DEG C, the finish rolling temperature T is larger than or equal to 850 DEG C and less than or equal to 950 DEG C, the coiling temperature T is larger than or equal to 550 DEG C and less than or equal to 630 DEG C, and the drawing speed S of continuous casting is larger than or equal to 3.5m/min and less than or equal to 5.5m/min; mold flux casting is adopted; and the chemical composition of molten steel is as follows: 0.70 percent to 0.80 percent by weight of C, 0.20 percent to 0.45 percent by weight of Si, 0.60 percent to 0.90 percent by weight of Mn, 0.025 percent by weight or less of P, 0.025 percent by weight or less of S, 0.30 percent to 0.60 percent by weight of Cr and 0.02 percent to 0.08 percent by weight of V. When the method is adopted to produce the 75Cr1 hot-rolled sheet steel, the segregation, porosity and cracks of the cast slab are reduced, and the 75Cr1 hot-rolled sheet steel is characterized by uniform microstructure and properties and high fatigue resistance.
Owner:GUANGZHOU PEARL RIVER STEEL & IRON

Method for reducing cracks of nickel-based superalloy formed by SLM (selective laser melting) and improving mechanical property

The invention provides a method for reducing cracks of nickel-based superalloy formed by SLM (selective laser melting) and improving mechanical property. The method comprises the following steps: pouring yttrium nitrate powder into absolute ethyl alcohol, and carrying out ultrasonic vibration stirring until the yttrium nitrate powder is completely dissolved; pouring GH3536 nickel-based high-temperature powder into a yttrium nitrate absolute ethyl alcohol solution, and carrying out ultrasonic vibration stirring, enabling metal powder and the solution to be fully contacted and wetted; drying the obtained solid-liquid mixture, then putting the solid-liquid mixture into a tubular furnace for calcining, and then cooling along with the furnace; grinding and screening the obtained calcined powder to obtain GH3536 powder uniformly coated with yttrium oxide; and preparing a GH3536 nickel-based high-temperature alloy block sample from the yttrium oxide uniformly coated GH3536 nickel-based high-temperature powder through a selective laser melting method. According to the method, the number of cracks in the SLM printed GH3536 nickel-based high-temperature alloy is effectively reduced, the microstructure state is improved, and the mechanical property of the GH3536 nickel-based high-temperature alloy is greatly improved.
Owner:TIANJIN UNIV

Ingot tilting fixture for turning over polycrystalline silicon ingot

An ingot tilting fixture for turning over a polycrystalline silicon ingot comprises a balance hanger rod, side clamping arms, side pressure adjusting screws, side clamping blocks, clamping block rotating pins, arm rotating pins, top loss prevention blocks and a strap. Rotating notches matched with the arm rotating pins are formed in the lower end faces of two ends of the balance hanger rod, the side clamping arms are sleeved at the two ends of the balance hanger rod, the arm rotating pins are mounted on the side clamping arms and correspond to the rotating notches of the balance hanger rod, the side pressure adjusting screws are screwed on the upper end faces of the side clamping arms, the lower ends of the side pressure adjusting screws correspond to the upper end of the balance hanger rod, the side clamping blocks are mounted on the side clamping arms through the clamping block rotating pins and can freely rotate relative to the side clamping arms, the top loss prevention blocks are mounted on the balance hanger rod and correspond to the top of the polycrystalline silicon ingot, and the strap is fixed onto the balance hanger rod. An advanced silicon ingot square-cutting process can be smoothly implemented, internal hidden cracks caused by internal stress imbalance of tilting and square-cutting of the polycrystalline silicon ingot are reduced, cracking of the ingot is avoided, and the yield of polycrystalline silicon rods is improved.
Owner:JIANGSU ZHAOJING PHOTOELECTRIC TECH DEV

Composite forming method for thick spiral blade

The invention relates to the technical field of spiral blade forming machining, and particularly relates to a composite forming method for a thick spiral blade. The method comprises the following steps that a, blanking is carried out, and a plane body spiral blade blank blanking graph is calculated according to a spiral blade expansion calculation formula; b, a plane body spiral blade blank is heated, and the plane body spiral blade blank is converted into austenite at the high temperature; c, the plane body spiral blade blank is drawn, the first end of the edge of an inner hole notch of the high-temperature plane body spiral blade blank is fixed, the second end of the edge of the inner hole notch of the high-temperature plane body spiral blade blank is drawn through hoisting equipment, the inner spiral line of the spiral blade is stretched to the required size, and the plane body spiral blade blank is initially formed into a spiral blade; and d, the initially-formed spiral blade is placed on a prefabricated spiral mold, and pressure is applied to the prefabricated spiral mold through a press machine to press the prefabricated spiral mold into a standard thick spiral blade. According to the method, the inner diameter and the outer diameter of the formed spiral blade can be guaranteed, the method is suitable for mass production of thick spiral blades, the efficiency is high, andthe forming quality of the spiral blade is stable.
Owner:中铁工程装备集团盾构制造有限公司

Stable ceramic press green body receiving platform

The invention belongs to the technical field of ceramic manufacturing equipment, and particularly relates to a stable ceramic press green body receiving platform. The stable ceramic press green body receiving platform comprises a green body receiving roller platform and a press which are connected. The ends, close to the press, of the left side and the right side of the green body receiving rollerplatform are provided with automatic extensible and retractable positioners. Each automatic extensible and retractable positioner is composed of a fixed device, a movable extensible and retractable device and a control device, wherein the fixed device comprises a fixed part and an abutting part, the fixed part is arranged on a middle frame of a press mold, the abutting part is arranged on the green body receiving roller platform, the abutting part can be driven by the movable extensible and retractable device to be completely embedded into the fixed part, and therefore stable positioning of the green body receiving roller platform and the press is guaranteed; and the control device is used for judging the positioning state of the green body receiving roller platform and the press and controlling work of the movable extensible and retractable device according to the positioning state. According to the stable ceramic press green body receiving platform, a vibration value of the roller platform is reduced, green body receiving is stable, and probability of internal hidden fractures and cracks in green bodies is greatly reduced.
Owner:JIANGXI HEMEI CERAMICS +1

Method for manufacturing water permeable brick with dredged sediment firing-free aggregate

The invention relates to a method for manufacturing a water permeable brick with dredged sediment firing-free aggregate. The method comprises the following steps of (1) screening the dredged sedimentfiring-free aggregate is screened; (2) preparing pretreated firing-free aggregate; (3) manufacturing base layer ingredients; (4) adding water to the base layer ingredients and stirring the mixture; (5) manufacturing face layer ingredients; (6) adding water to the face layer ingredients and stirring the mixture; (7) conducting compression formation with a brick machine; (8) maintaining the manufactured product. The method for manufacturing the water permeable brick with the dredged sediment firing-free aggregate can consume a large amount of dredged sediment, reduces exploitation of natural aggregate, achieves the purposes of recycling and ecological environment protection and meets the demands of the dredging industry; the firing-free method is low in production energy consumption and lessin emission, the produced water permeable brick is low in cost and excellent in performance, the dredged sediment recycling approaches can be widened, the demand of a building material market can bemet, and the urban heat island effect can be well relieved.
Owner:TIANJIN UNIV OF SCI & TECH

φ500~650mm Cr6 Type Forged Electroslag Steel Cold Rolled Work Roll Blank Forging Deformation Process

The invention discloses a Phi 500-650mm Cr6 type forged-electroslag-steel cold-rolled work roll blank forging and deforming technology. The technology includes the steps of converter producing plus LF refining plus VD vacuuming, continuous casting of round blank, hot annealing of electronic blank, clearing, electroslag remelting, annealing of electroslag ingot, forging and annealing after forging, wherein four-fire mode production is adopted in forging, upsetting and drawing out deformation methods are adopted in the first fire time, forging under great pressure is adopted in the second fire time, and forging to forming in the third and fourth fire time. Temperature and heat preservation time in high-temperature diffusion are key to control in forging, furnace return temperature and time in each fire time of forging and deformation and final forging temperature of each fire time are controlled. The spheroidized structure of the produced Cr6 type forged-electroslag-steel cold-rolled work roll blank is 2-3 in grade, carbide mesh is less than or equal to 2.0 in grade, carbide strap and liquation are below 1.0 in grade, total non-metallic inclusions is less than or equal to 2.0 in grade, flaw detection eligibility rate is increased from original 75% to 95%, carbide distribution is small and diffused, and long service life is achieved.
Owner:建龙北满特殊钢有限责任公司

Preparation method of epoxy resin profile

The invention relates to a preparation method of an epoxy resin profile. The preparation method comprises the following steps that raw materials are uniformly mixed to obtain a mixture, and the mixture is preheated; the mixture is distributed, so that the mixture is uniformly distributed on a transmission device; the mixture on the transmission device is subjected to gradient heating, and then themixture is segmented to obtain a semi-finished product; the semi-finished product is subjected to heat preservation; the semi-finished product after heat preservation is pressed into a mold to be molded to obtain the epoxy resin profile, and the semi-finished product is subjected to gradient cooling in the forming process; and after the epoxy resin profile and the mold are cooled, demolding and blanking and forming are carried out, and then a film pasting is carried out to obtain an epoxy resin profile finished product. The epoxy resin mixture is subjected to gradient heating during gelationand curing to form an epoxy resin cured product, and the epoxy resin cured product adopts gradient cooling in the forming process of the epoxy resin cured product, so that internal stress generated inthe preparation process of the epoxy resin profile is reduced, cracks generated in the preparation process are reduced, and the problem that the finished product is prone to cracking after a period of time is used is reduced.
Owner:上海伟贞实业有限公司

Brake pad friction block pressing device and method

PendingCN113953508AStable and efficient workAvoid the risk of breaking and falling offStructural engineeringMechanical engineering
The invention relates to the technical field of brake pad pressing, in particular to a brake pad friction block pressing device and method. The brake pad friction block pressing device comprises a mounting assembly, a stamping mechanism and a vibration mechanism. The stamping mechanism is mounted on the mounting assembly, and the stamping mechanism comprises a stamping die and a stamping head which are coaxially arranged. The vibration mechanism is provided with a first sliding part and a second sliding part which are in sliding connection, the first sliding part is fixedly installed on the mounting assembly, a first vibration part is installed at the end, away from the first sliding part, of the second sliding part in the sliding direction, a second vibration part is installed on the mounting assembly, and the first vibration part moves towards or away from the second vibration part under the action of the second vibration part. According to the brake pad friction block pressing device and method, internal cracks of a brake pad friction block obtained after vibrating pressing can be greatly reduced, in the long-term running process of a train, a brake pad can stably and effectively work, the risk that the brake pad friction block breaks and falls off is avoided, and the manpower maintenance and overhaul cost during the running period of the train can be greatly reduced.
Owner:BEIJING TIANYISHANGJIA NEW MATERIAL

Insulation layer structure for disposable anti-demolition chemical equipment

The invention discloses a heat preservation layer structure for disposable anti-dismantling chemical equipment, and belongs to the field of chemical equipment. The heat preservation layer structure for the disposable anti-dismantling chemical equipment comprises a chemical transmission pipe, wherein an inner limiting thermal insulation layer is arranged on the outer side of the chemical transmission pipe, the inner side of the inner limiting thermal insulation layer is attached to the outer end of the chemical transmission pipe, an outer limiting thermal insulation layer is arranged on the outer side of the inner limiting thermal insulation layer, a heat preservation center core layer is arranged between the inner limiting thermal insulation layer and the outer limiting thermal insulationlayer, and the right end of the outer limiting thermal insulation layer is fixedly connected with a photothermal fastener. Compared with common chemical equipment heat preservation layers, deformationcan be generated according to difference changes between internal and external temperatures of the chemical equipment, the internal stress of the heat preservation layer structure can be balanced, internal stress deformation caused by temperature changes of the heat preservation layer structure is reduced, the situation that a heat preservation layer cannot be attached to a surface layer of the chemical equipment in the case of large internal and external temperature differences is reduced, the thermal insulation effect of the heat preservation layer structure on the chemical equipment is enhanced, and meanwhile internal cracks caused by stress are reduced.
Owner:山东金岭新材料有限公司

Composite molding method for thick helical blades

The invention relates to the technical field of spiral blade forming machining, and particularly relates to a composite forming method for a thick spiral blade. The method comprises the following steps that a, blanking is carried out, and a plane body spiral blade blank blanking graph is calculated according to a spiral blade expansion calculation formula; b, a plane body spiral blade blank is heated, and the plane body spiral blade blank is converted into austenite at the high temperature; c, the plane body spiral blade blank is drawn, the first end of the edge of an inner hole notch of the high-temperature plane body spiral blade blank is fixed, the second end of the edge of the inner hole notch of the high-temperature plane body spiral blade blank is drawn through hoisting equipment, the inner spiral line of the spiral blade is stretched to the required size, and the plane body spiral blade blank is initially formed into a spiral blade; and d, the initially-formed spiral blade is placed on a prefabricated spiral mold, and pressure is applied to the prefabricated spiral mold through a press machine to press the prefabricated spiral mold into a standard thick spiral blade. According to the method, the inner diameter and the outer diameter of the formed spiral blade can be guaranteed, the method is suitable for mass production of thick spiral blades, the efficiency is high, andthe forming quality of the spiral blade is stable.
Owner:中铁工程装备集团盾构制造有限公司

Processing method of nitrogen-containing austenitic stainless steel

InactiveCN113042531AReduce brittle inclusionsReduce off-party problemsWork cooling devicesMetal rolling arrangementsSS - Stainless steelHeat conservation
The invention relates to the technical field of stainless steel material processing, in particular to a processing method of nitrogen-containing austenitic stainless steel. According to the technical scheme adopted by the invention, the processing method comprises the following steps of: (1) heating a steel billet of the nitrogen-containing austenitic stainless steel to 1100 to 1250 DEG C by a walking beam furnace, preserving heat for 1 to 1.5 hours, and then performing heat-insulating treatment on the steel billet of the nitrogen-containing austenitic stainless steel subjected to heat preservation; and (2) performing rolling by a hole-free flat roll roughing mill unit, wherein in the rolling process, the elongation coefficient of each pass is controlled to be 1.25 to 1.35, the broadening coefficient is controlled to be 0.10 to 0.42, and the operating speed of the steel billet in the rolling process is 0.60 m/s to 1.12 m/s. The processing method has the advantages that by the processing method, the properties such as strength, toughness and corrosion resistance of the produced economical medium-nitrogen austenitic stainless steel can be guaranteed to be more reliable; the use requirements in the wider use environments can be met; and the lower overall cost in the production process is guaranteed.
Owner:JIANGSU MINGLUSINLESS STEEL
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