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86results about How to "Prevent nodulation" patented technology

Aluminum-containing and sulfur-containing series gear steel smelting process

The invention discloses an aluminum-containing and sulfur-containing series gear steel smelting process. Liquid iron is required to contain 0.20-0.50% of Si, less than or equal to 0.035% of S, and less than or equal to 0.110% of P, and at a temperature T greater than or equal to 1250 DEG C; lime for an electric furnace and refining is required to contain greater than or equal to 90% of CaO and less than or equal to 1.2% of SiO2, and has the activity degree of greater than or equal to 300 and the granularity of 10-40mm; a low-silicon refining agent is required to contain greater than or equal to 45% and less than or equal to 55% of CaO, less than or equal to 2.0% of SiO2, and greater than or equal to 35% and less than or equal to 40% of Al2O3. The liquid iron hot charge ratio of the electric furnace reaches up to 90%; for LF refining, a first strong and later weak deoxidization manner is adopted; at the middle-late stages, a weak deoxidizer is adopted for furnace slag maintenance to realize further deoxidization. Meanwhile, deoxidization and S removal are performed, and then an S wire is fed to obtain a certain S content; in addition, the S wire is allowed to be fed only in more than 5 minutes after the denaturalization treatment of feeding a calcium-iron wire into VD liquid steel, and therefore, the formation of CaS inclusion in a clogging material at other water gap is prevented; and at last, the castability of the liquid steel is guaranteed while excellent structural properties of the steel product are obtained, and the purity of the liquid steel is improved.
Owner:ZENITH STEEL GROUP CORP +1

Novel method for producing iron concentrates through complex refractory iron ore

The invention belongs to the technical field of mineral machining and particularly relates to a novel method for producing iron concentrates through complex refractory iron ore. The novel method includes the steps that firstly, the complex refractory iron ore is subjected to ore grinding classifying treatment; classified overflow products are subjected to magnetic separation preconcentration, and powdery preconcentrated concentrates are obtained; the powdery preconcentrated concentrates are fed into a suspension roaster to obtain suspension roasted ore; water is added to the suspension roasted ore, and ore pulp is manufactured, preconcentration is conducted, and obtained magnetic concentrates serve as rough concentrates; and an electromagnetic separator is used for conducting concentration on the rough concentrates, the obtained concentrated concentrates are filtered, moisture is removed, concentrate products with the iron grade ranging from 60% to 68% are obtained, the recovery rate of iron ranges from 80%-90%, the concentrate products with the iron grade ranging from 60%-68% are subjected to reverse floatation desilicication, and concentrate products with the iron grade ranging from 61% to 69% are further obtained. The iron concentrate products with the iron grade larger than 60% are obtained, the recovery rate of iron is larger than 80%, product indexes are stable, the economical efficiency is good, and complex refractory iron ore resources can be efficiently utilized.
Owner:NORTHEASTERN UNIV +1

Device and method for cleaning surface of silicon steel

The invention provides a device for cleaning the surface of silicon steel. The device comprises online grooves including the alkali liquor immersion groove, the alkali liquor brushing groove, the electrolysis cleaning groove, the high-pressure-water spraying groove, the water brushing groove, the hot-water rinsing groove, the hot-water spraying groove and the like and corresponding circulation grooves connected with the online grooves, wherein the online grooves are sequentially connected. The circulation grooves are provided with high-low liquid level water supplementing control devices respectively. The high-pressure-water spraying groove and the hot-water spraying groove are internally provided with vertically-arranged spraying nozzles respectively. The invention further provides a method for cleaning the surface of the silicon steel. The silicon steel is effectively cleaned by setting parameters such as the alkali liquor concentration, the alkali liquor temperature and the pure water temperature through the device. By means of the device and the method, the cleaning quality of the surface of rolled hard roll strip steel is improved in an electrical steel unit, it is guaranteed that the surface of furnace-entered strip steel is clean, inner-furnace dross is easily reduced, the quality of the surface of the strip steel is improved, and meanwhile pure water consumption is reduced.
Owner:BAOSHAN IRON & STEEL CO LTD

Copper concentrate smelting method and copper concentrate smelting device

The invention discloses a copper concentrate smelting method which comprises the steps of smelting and converting which are carried out in sequence, as well as copper matte impurity-removing which is carried out between the smelting and converting, wherein the copper matte impurity-removing step comprises the following steps: 1) preheating a vacuum chamber and a copper matte tank, and adding molten copper matte into the copper matte tank; 2) starting a vacuum pump for pumping all the air out of the vacuum chamber, and enabling copper matte to enter the vacuum chamber from a connecting pipe of the vacuum chamber; 3) conveying driving gas by an ascending pipe in the connecting pipe, so that the molten copper matte flows in a circulating manner between the copper matte tank and the vacuum chamber through the ascending pipe and a descending pipe of the connecting pipe; 4) closing the vacuum pipe, and stopping feeding the driving gas. The smelting method can be used for treating copper concentrate with high impurity content to produce crude copper of which the impurity content meets requirements, and facilitates the refining and electrolytic refining of the crude copper. The invention further discloses a copper concentrate smelting device which comprises a smelting furnace, a converting furnace and a purifying device used for carrying out the copper matte impurity-removing. The smelting device can be used for treating copper concentrate with high impurity content to produce crude copper meeting requirements.
Owner:YANGGU XIANGGUANG COPPER

Steelmaking method of sulfur and aluminum-containing steel

The invention relates to the technical field of steelmaking, in particular to a steelmaking method of sulfur and aluminum-containing steel. The steelmaking method of the sulfur and aluminum-containingsteel comprises the following steps: (1) converter smelting: prohibiting the molten iron pre-desulfurization process before the converter smelting process, controlling the sulfur content of molten iron entering a converter not to be less than 0.035 percent and then performing the converter smelting process; (2) steel tapping: adding an aluminum block or aluminum iron for deoxidization and addingferrosilicon and ferromanganese for alloying; (3) LF furnace refining: adding active lime, fluorite and aluminum pellets to make refining slag, feeding a silicon-calcium wire of 0.8-1.2 m/ton into molten steel at the LF refining later stage and prohibiting the addition of aluminum at the LF refining later stage; (4) RH vacuum: (5) sulfur addition: adding FeS in the molten steel, so that the content of S in the steel is that the required standard sulfur percentage content deducts 0.002 percent; (6) soft blowing. The steelmaking method provided by the invention has the benefits that not only canthe content of the sulfur in the sulfur and aluminum-containing steel be controlled stably, but also the nozzle nodulation phenomenon is avoided, and further the pourability of the molten steel is enhanced.
Owner:武汉钢铁有限公司

Stainless cold-rolling strip steel and manufacturing method thereof

The invention relates to a stainless cold-rolling strip steel containing the following components in percentage by weight: not more than 0.02 wt% of C, 0.3 to 0.80 wt% of Si, 0.2 to 0.80 wt% of Mn, not more than 0.040 wt% of P, not more than 0.15 wt% of S, 16.5 to 19.5 wt% of Cr, not more than 0.02 wt% of N, 0.2 to 0.6 wt% of Nb, 0.005 to 0.08 wt% of Al and the balance of Fe and inevitable impurities. The manufacturing method of the stainless cold-rolling strip steel comprises the following steps of: continuously casting the components into a plate blank after smelting, wherein the electromagnetic stirring is adopted in the continuous casting process so that the isometric crystal ratio of the section of the plate blank reaches above 40%; hot rolling: the plate blank is heated to 950 to 1200 DEG C, rolled into strip steel for multiple times and then coiled into a steel roll, wherein the final rolling temperature is 750 to 900 DEG C, the coiling temperature is 350 to 700 DEG C, and then the steel roll is air-cooled into the room temperature; cold rolling: the hot-rolled steel roll is firstly acid-washed, wherein the annealing temperature is 800 to 1000 DEG C, and the annealing time is 0.5 to 5.0 min; rolling for multiple times by cold rolling, wherein the overall reduction is 60% to 75%; and finally annealing the cold-rolled strip steel by acid washing, wherein the annealing temperature is 800 to 1,050 DEG C, and the annealing time is 0.5 to 3 min; and cooling the steel roll below 550 DEG C so that the high-strength strip steel is obtained.
Owner:BAOSTEEL DESHENG STAINLESS STEEL

Control method for ultralow oxygen content in roller hearth type thermal treatment furnace

The invention provides a control method for ultralow oxygen content in a roller hearth type thermal treatment furnace. The control method for the ultralow oxygen content comprises the following steps:(1) setting the steel charging speed to be 35 m / min to 45 m / min; (2) opening an electromagnetic valve which is correspondingly arranged in a corresponding region to charge nitrogen when the positivedeviation of a dynamic value and a set value is larger than or equal to 10 ppm; and closing the electromagnetic valve when the dynamic value satisfies a limitation condition; (3) thermally treating asteel plate inside the thermal treatment furnace, setting the seventh to sixteenth regions inside a hearth as high-temperature regions, and quickly heating the steel plate inside the high-temperatureregions; and (4) after the steel plate is heated to a target temperature inside the thermal treatment furnace, opening a discharging furnace door, and discharging the steel plate from the furnace at adischarging speed of 15 m / min to 60 m / min. The control method provided by the invention has the effects of effectively preventing the problem about nodulation of a furnace bottom roller due to over-high oxygen content in the furnace, simultaneously effectively reducing the usage amount of nitrogen and lowering the nitrogen and coal gas consumption cost.
Owner:SHANDONG IRON & STEEL CO LTD

Method for improving surface quality of P-containing high-strength IF steel continuous annealing sheet

The invention discloses a method for improving the surface quality of a P-containing high-strength IF steel continuous annealing sheet, and belongs to the technical field of steel rolling. The methodcomprises the following steps of smelting and continuously casting molten steel to obtain a slab, heating the slab, then carrying out rough rolling and finish rolling to obtain a hot rolled sheet, then carrying out acid pickling, cold rolling and continuous annealing on the hot rolled sheet, and coiling the continuously-annealed sheet into a finished product, wherein the molten steel comprises thefollowing components of less than or equal to 0.003wt% of C, less than or equal to 0.1wt% of Si, less than or equal to 0.1wt% of Cr, less than or equal to 0.5wt% of Mn, less than or equal to 0.05wt%of Al, and less than or equal to 0.04-0.08wt% of P; and the heating temperature of the slab is 1150-1200 DEG C, the finish rolling inlet temperature is 980-1000 DEG C, the continuous annealing dew point temperature is minus 40 DEG C-minus 30 DEG C, and the soaking temperature is 780 DEG C-800 DEG C. According to the method, the defects of the surface pitting of the hot rolled sheet and the surfacepinpoint of the continuous annealing sheet in the preparation process of the P-containing high-strength IF steel continuous annealing sheet can be overcome, the surface quality of the product can beremarkably improved under the condition that the equipment cost is not increased.
Owner:SHOUGANG CORPORATION +1

Continuous casting block-preventing immersion type water opening

The invention belongs to the field of high-temperature molten steel continuous casting and relates to a continuous casting block-preventing immersion type water opening which comprises a body, a mainhole and side holes. The main hole is located in the body. The side holes are located in the two sides of the body and communicate with the main hole. The number of the side holes is not less than onepair. The side holes are designed in the manner that the two side walls expanding outwards with the angle a or the arc shape with the r as the radius. The bottoms of the side holes expand downwards with R as the radius, and the bottoms of the side holes and the tops of the side holes with the downward angle b form lower side holes of the immersion type water opening. According to the novel blocking-preventing immersion type water opening, in the process of flowing the side holes of the immersion type water opening of molten steel, nonmetallic inclusion particles in the molten steel directly flow out of the side holes of the immersion type water opening, the situation that the nonmetallic inclusion particles in the molten steel collide and make contact with the side walls of the side holesof the immersion type water opening is avoided, thus, impurities are prevented from adhering to the side walls of the side holes, the scaffolding and blocking phenomena of the side holes of the immersion type water opening are effectively prevented, and smooth production of continuous casting is ensured.
Owner:NORTHEASTERN UNIV

Electrolysis device and method for efficiently extracting slag inclusion in steel

The invention discloses an electrolysis device and method for efficiently extracting slag inclusion in steel, and belongs to the technical field of metallurgical engineering. The device comprises a power supply, an electrolytic bath, a seal cover and a temperature gauge and further comprises a cathode, at least two anodes, at least two anode rotating devices, a center rotator, an insulating support and an anode connecting frame. The electrolytic reaction area is increased through increasing anode sample number and adopting a sample parallel connection mode, and at the same time, the electrolysis is accelerated through sample rotating; same or opposite rotation direction between the anode and a center stirrer is guaranteed, and the slag inclusion in partial electrolyzed steel sample is rapidly separated from the steel sample and mass transfer by a molten pool is accelerated through controlling the rotating speed of the anode and controlling the rotating speed of the center stirrer, so that the nodulation of the sample surface is avoided, and the electrolytic efficiency is improved; a conductive metal gas-guide tube in which air holes are formed is adopted by the cathode, and argon is introduced and enters the electrolyte through the air holes, so that the stirring effect is improved; and at the same time, inert gas guarantees that the electrolyte is in an oxygen-free state, so that the anodes are prevented from being oxidized by oxygen in air.
Owner:XUZHOU YIZHONG STAINLESS STEEL CO LTD

Full-automatic vacuum tight coupling gas atomization device and method thereof

The invention discloses a full-automatic vacuum tight coupling gas atomization device and a method thereof. The full-automatic vacuum tight coupling gas atomization device comprises a smelting chamber, an atomizing chamber, a crucible, a tundish system, a worm gear mechanism, a servo motor, a frequency converter and a central processing system; the smelting chamber and the atomizing chamber are arranged closely and horizontally in up-down parallel, the tundish system is further horizontally arranged on the bottom surface of the inner part of the smelting chamber, an inlet of the upper end of the tundish system communicates with the inner part of the smelting chamber, and an outlet of the lower end of the tundish system communicates with the inner part of the atomizing chamber; the crucibleis further obliquely arranged on one side of the inner part of the smelting chamber, a rotating shaft of the crucible obliquely and downward extends out of the smelting chamber, and is connected withan output end of the servo motor through the worm gear mechanism in a linked mode; and the frequency converter and the central processing system are further arranged on the outer part of the smeltingchamber, and the frequency converter is correspondingly and electrically connected with the servo motor and the central processing system. According to the full-automatic vacuum tight coupling gas atomization device, the full-automatic production of industrial grade gas atomization equipment is achieved.
Owner:ZHONGTIAN SHANGCAI ADDITIVE MFG CO LTD

Copper-nickel high-sulfonium fluidization roasting furnace

The invention discloses a copper-nickel high-sulfonium fluidization roasting furnace, which comprises a furnace body, a furnace lid and an air box. A furnace cavity is reserved in the furnace body, a front chamber portion which is arranged on one side of the furnace body protrudes outwards radially along the furnace body and extends up by a preset height from the bottom end face of the furnace body, a front chamber communicated with the furnace cavity is limited in the front chamber portion, a feeding port is arranged on the top wall of the front chamber portion, a fume outlet is arranged on the upper portion of the furnace body, and a discharging port is arranged on the lower portion of the furnace body. The furnace lid is arranged at the top of the furnace body and used for closing the top end of the furnace body, and the air box is provided with an air inlet and an air outlet, connected with the bottom end of the furnace body and communicated with the furnace cavity and the front chamber through the air outlet. A space for fluidization of materials in the roasting furnace is enlarged, and the copper-nickel high-sulfonium fluidization roasting furnace has the advantages of effectiveness in fluidization. Nodulation of materials in the roasting furnace can be effectively avoided, reliability of producing hydroxyl nickel during roasting of copper-nickel in the fluidization roasting furnace is improved, production efficiency of the fluidization roasting furnace is improved, and production cost is reduced.
Owner:CHINA ENFI ENGINEERING CORPORATION
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