The invention discloses an intelligent monitoring
management system and method for a wire harness
production line, and relates to the technical field of wire harness manufacturing, and the method comprises the steps: extracting data of crimping force and mold temperature from historical wire harness production data, coding the data into a real number coding
gene chain, generating an initial
gene pool in combination with material attributes, and constructing a digital twin model; the method comprises the steps of simulating
stress field distribution and a heat conduction effect in a wire harness crimping process through
finite element simulation, obtaining a twinning predicted value, pre-verifying process parameters in an initial
gene bank based on a digital twinning model, screening process parameter combinations with deformation errors smaller than an error threshold value, and issuing the process parameter combinations to a crimping
machine through a
production line control center. According to the method, data of real-time wire harness deformation quantity is obtained, the data of the real-time wire harness deformation quantity is compared with a twinborn predicted value frame by frame, a deformation error rate is generated, and an abnormal
traceability report is generated based on the deformation error rate, pre-
verification is performed by constructing an initial
gene pool and combining a digital twinborn model, so that optimization of process parameters is more accurate and effective.