This invention discloses an integrated online multi-stage gradient oxidation modification process and
production line for
carbon black, belonging to the field of
carbon black production technology. Based on an oil furnace
carbon black production line, this invention sequentially sets up a three-stage gradient oxidation unit:
oxygen pre-oxidation via pneumatic conveying pipeline, gas-phase oxidation via vertical
fluidized bed ozone-
oxygen, and liquid-phase oxidation via a wet granulator with
hydrogen peroxide. Each unit can be started and stopped independently and freely combined. The oxidized carbon black can be flexibly produced in
multiple forms, including
powder, wet
granulation, and dry
granulation. This invention integrates carbon black production and oxidation modification control, allowing precise control of
oxygen-containing functional groups on the carbon black surface. The process flow is compact, with a single unit having an oxidation capacity of up to 60 tons / day. It features low
energy consumption, high product stability, and is suitable for large-scale industrial
continuous production.