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38results about How to "Improve throughput per hour" patented technology

Advanced control method and system for vertical mill based on model identification and predictive control

The invention relates to raw material grinding in the field of cement process industries, and aims to provide an advanced control method and system for a vertical mill based on model identification and predictive control. The method comprises the following steps of: acquiring real-time data from a distributed control system (DCS) monitoring system; analyzing a variation trend of the operation and technology parameters, and then invoking a pathological working condition expert database for performing trend matching; if a pathological working condition appears, issuing early warning display and giving qualitative adjustment suggestion remind; giving an optimal target set value according to the basic operation condition of the vertical mill and the variation situation of the product quality requirement, and writing into a predictive controller; setting an optimal controlled quantity output according to the optimal target set value, and outputting to the DCS monitoring system to control a field actuator to take action. By adopting the invention, the qualitative adjustment suggestion can be precisely given; a mathematical model of the grinding process of the vertical mill is established and updated in real time; the steady-state error of the control system is reduced; and the grinding process of the vertical mill is instructed, so that the mill can operate stably for long term at a maximum efficiency point, and stable margin is maintained.
Owner:ZHEJIANG UNIV

Preparation method of modified molasses waste liquid and cement grinding aid

ActiveCN104609765AGive full play to auxiliary grindingGive full play to the effect of hydrationLiquid wasteMonoisopropanolamine
The invention provides a preparation method of a modified molasses waste liquid. The preparation method comprises the following steps: A, regulating the PH of the molasses waste liquid to the range of 9-11 by use of a sodium hydroxide solution, and filtering under a normal pressure to obtain a molasses filtrate A; B, adding an acetic acid solution to the molasses filtrate A until the PH is within the range of 2-3, thereby obtaining a molasses waste liquid B; C, thoroughly oxidizing the molasses waste liquid B by using 35% hydrogen peroxide, potassium permanganate or ozone, thereby obtaining a molasses waste liquid C; D, regulating the PH of the molasses waste liquid C to the range of 9-11 by use of the sodium hydroxide solution, thereby obtaining the modified molasses waste liquid. The invention also provides a cement grinding aid which is prepared by mixing the following raw materials in parts by weight with water: 2-5 parts of triethanolamine, 18-25 parts of diethanol monoisopropanolamine, 3-5 parts of industrial salt and 20-30 parts of modified molasses waste liquid. The modified molasses waste liquid has the characteristics of low production cost, and good grinding assisting and hydration assisting effects on the cement.
Owner:华润水泥技术研发(广西)有限公司

Powdery compound cement grinding aid and preparation method thereof

The invention relates to a cement admixture, in particular to a powdery compound cement grinding aid and a preparation method thereof. The invention solves the problems of bottleneck effect in the reactions among various cement components in the prior cement grinding aid, poor effect of enhancing cement properties in various aspects, and the like. The powdery compound cement grinding aid is prepared from a liquid part and a powder part, wherein the liquid part is prepared from triethanolamine, cocoanut oil diethan olamide, potassium dichromate, sodium nitrite, sodium hexametaphosphate, an SM naphthalene water-reducing agent and the like; and the powder part is prepared from alunite powder, sodium acetate, iron vitriol, sodium thiosulfate, limestone powder and the like. The powdery compound cement grinding aid can provide an intermediate platform for the reactions among various cement components, so that the components in the cement produce mutual compound cooperation and superimposition effects, thereby effectively exciting the lateral reactivities of the components, enabling the components to perform the respective grind aiding functions in the powder grinding process, effectively eliminating the phenomena of ball paste and heavy grinding, increasing the specific area of the cement and the production output per hour of the cement grinder and greatly enhancing the rupture strength and the compression strength of the cement.
Owner:YANGCHENG JIXIN BUILDING MATERIAL

Liquid composite cement grinding aid and preparation method thereof

InactiveCN101708972AQuality assuranceReduce clinkerSodium acetateSodium nitrite
The invention relates to a cement additive, in particular to liquid composite cement grinding aid and a preparation method thereof, which solve the problems of bottleneck effect occurring in reactions among various components in cement caused by conventional cement grinding aid, poor effect in improving performance of each aspect of the cement and the like. The grinding aid is prepared from coconut oil diethan olamide, water, acetic acid, melamine, sodium nitrite, sodium acetate, sodium thiosulfate, molasses, sodium hexametaphosphate, calcium lignosulfonate and soap, can provide an intermediate platform for reactions among the components in the cement to ensure that the components in the cement can generate compound synergy and additive effects with one another, and more effectively excites potential activity of raw material components, thereby receiving sufficient reactions to play respective grinding aid effect in a powder grinding process, effectively eliminating ball stick and over grinding phenomena, improving the specific surface area of the cement, and simultaneously improving the machine-hour output of a cement mill; and the product which is added with 0.1 weight percent of cement can improve the 3-day strength of the cement by 4 to 7MPa, and improve the 28-day strength of the cement by 3 to 6MPa.
Owner:YANGCHENG JIXIN BUILDING MATERIAL

Mineralized material used in cement grinding process

PendingCN113416011AHas anti-rust effectRust retardationSulfite saltDimer acid
The invention is suitable for the technical field of cement grinding aids, and provides a mineralized material used in a cement grinding process, the mineralized material is composed of the following substances by mass: 2-5% of sodium sulfate, 4-7% of sodium thiosulfate, 0-3% of sodium sulfite, 1-3% of maleic anhydride dimer acid triethanolamine ester, 1-3% of ethylene glycol, and 79-92% of fly ash. By determining proper substances and content, promoting early hydration of cement and greatly improving the early hydration rate of cement particles, the early strength is improved, the hydration durability is considered, the later hydration of the cement is promoted through sodium thiosulfate, maleic anhydride dimer acid triethanolamine ester and ethylene glycol, the strength of cement paste is improved, and the cement paste can also wrap the surface of cement particles to form a protective film to eliminate bonding and adsorption agglomeration, the maleic anhydride dimer acid triethanolamine ester can form an oxidation protection film on the metal surface to retard the corrosion of steel bars so that the machine-hour yield of a mill is increased, the comprehensive performance of the product is improved, the power consumption of cement grinding is reduced, and the damage to the cement concrete caused by excessive chloride ions is avoided.
Owner:山西天润恒德新材料有限公司

A kind of powder grinding aid, its preparation method and application

The invention discloses a novel environmentally-friendly powder grinding aid as well as a preparation method and application thereof, and belongs to the technical field of powder grinding. The grinding aid comprises the following raw materials in parts by weight: 40-50 parts of diethanol monoisopropanolamine, 30-40 parts of hexadecanol ester, 10-15 parts of calcium lignosulfonate, 5-10 parts of ethylene glycol, 4-8 parts of hydroxyethyl methylcellulose, 8-12 parts of sodium hexametaphosphate and 2-5 parts of sodium polyacrylate. The calcium lignosulfonate has good dispersibility, so that the grinding efficiency can be improved, the machine-hour output is increased, the electricity consumption is lowered, a synergistic effect of raw material components can be also promoted, and the adaptability of the grinding aid to calcium carbonate is improved. The hexadecanol ester is applied to fusion of polyol and a lignin derivative, and high-adsorption strength dispersing agents, namely the sodium hexametaphosphate and the sodium polyacrylate, are contained, so that a phenomenon of powder agglomeration can be obviously solved, gradation of calcium carbonate particles is improved and the content of micropowder particles is increased.
Owner:濮阳圣恺环保新材料科技股份有限公司

A method for cascade upgrading of lignite

The invention relates to a gradient upgrading method for lignite. The gradient upgrading method for the lignite comprises the following steps that (1) the lignite is crushed; (2) equipment improvement is carried out, specifically, upgrading equipment is divided into a drying area and an upgrading area through a partition plate, the deformed material section is reshaped to be rectangular as before through the partition plate, and the flue gas heating efficiency is improved; (3) vapor condensation is carried out, specifically, vapor generated in the drying process is collected and condensed independently, the condensation amount is controlled, and 70% (by volume) of vapor in air is made to be standby; and (4) lignite upgrading is carried out, specifically, pyrolysis gas generated in the upgrading area enters a lifting flue of a cyclone barrel, fine powder of a fine coal bin is leaked from the upper end of the flue, the flowing speed of flue gas in the lifting flue is controlled to be 0.5-1.3 Nm<3> / s, and through downward flowing of the fine powder, heat in the flue gas is recycled and coal tar is adsorbed; the fine powder is dried, and the temperature of the fine powder is increased to 150-250 DEG C; upgraded lignite semicoke is obtained by upgrading the lignite in the upgrading area; and the pyrolysis gas is delivered back to a hot blast heater to support combustion. According to the method, the gradient utilization of the lignite is achieved, and the lignite resource utilization rate is high; and a cooling area is reduced, the drying area and the upgrading area are expanded, and the hour output of the equipment is improved.
Owner:INNER MONGOLIA UNIV OF TECH
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