49results about How to "Solve process difficulties" patented technology

The invention provides a method for producing 8014-H22 state aluminium alloy air-conditioner foil by a cast-rolled blank, belonging to the technical field of aluminium alloy plate belt foil processing. The method particularly comprises the steps of: adopting the production way of cast-rolling and cold-rolling, carrying out homogenizing annealing on the cast-rolled blank before cold rolling, and controlling the annealing temperature to be 520-530 DEG C and the annealing time to be 22-25h; after the homogenizing annealing, leading compound to be dispersed, thinning crystalline grains so as to be beneficial to the cold rolling and ensuring the final mechanical property of the product; reasonably distributing the cold rolling channels by the plasticity of metal and the capability of rolling equipment, and carrying out eight-channel cold rolling on the cast-rolled blank with the thickness of 6.4-7.4mm; and carrying out finished product annealing on aluminium foil which is rolled to be 0.17-0.24mm, and controlling annealing temperature to be 360-370 DEG C and the annealing time to be 14-17h. By adopting the method, the mechanical properties of the 8014-H22 state aluminium alloy air-conditioner foil with the thickness of 0.17-0.24mm can be controlled to be: tensile strength sigma b: 120-135MPa; percentage of elongtation delta: 25-30%; and the blank convex valve: more than or equal to 6.5. The method meets the requirement of the mouldability of a large air-conditioner radiating fin.

The invention discloses a shaft-mounted brake disc module for a high-speed train. The module comprises brake discs, a support disc and a disc hub; two sets of brake discs are provided, are coaxially laminated on the disc surfaces on the two sides of the support disc, and are clamped and locked with the support disc through first connecting structures; the brake discs are composite material brake discs with smooth disc surfaces on two sides; heat dissipating structures are arranged on the disc surfaces on the two sides of the support disc, and are laminated with the brake discs to form heat dissipating channels; and a connecting flange is arranged on an inner ring of the support disc, and is fixedly sleeved with the disc hub through a second connecting structure. Compared with a traditionaloverall brake disc, the module has the characteristics of simple structure, reliable connection, high-temperature resistance, convenience to maintain, light weight and good braking effect, reduces the energy consumption in operation and braking of the high-speed train, realizes application of a composite friction material to a high-speed train braking system, and greatly saves the high-speed train company operation and maintenance costs.

The invention relates to the technical field of photonic integrated devices, and discloses a silicon waveguide end face coupling structure and a manufacturing method thereof. The structure comprises substrate silicon, an oxide layer, a silicon waveguide and a silicon nitride layer which are sequentially stacked from bottom to top, the end of the silicon nitride layer is of a ridge-shaped structureto form a ridge-shaped silicon nitride waveguide, and the ridge-shaped silicon nitride waveguide is used for being coupled with the end face of a common single-mode optical fiber. The method comprises the following steps of preparing a silicon waveguide by using a thin film silicon layer positioned on an oxide layer on the upper surface of substrate silicon in a silicon-on-insulator substrate, preparing a pointed cone structure of which the width is gradually reduced at one end, coupled with the optical fiber, of the silicon waveguide to form a silicon waveguide pointed cone structure, depositing a silicon nitride layer on the silicon waveguide and the oxide layer, and carrying out shallow etching on the silicon nitride layer to prepare a ridge-shaped structure so as to form the ridge-shaped silicon nitride waveguide. The ridge-shaped silicon nitride waveguide conversion mode field can be matched with a common single-mode optical fiber, and is suitable for low-loss coupling of the silicon waveguide and the common single-mode optical fiber in the silicon photonic chip packaging process.

The invention provides a wire winding disk of an aviation tire bead ring winding machine, belonging to the technical field of bead ring winding disks. The wire winding disk comprises a wire nozzle, winding displacement rolls, two wire guide rolls and a wire winding disk, wherein the wire nozzle is fixed on the center of the wire winding disk, the winding displacement rolls are fixed on the periphery of the wire winding disk, and the two wire guide rolls are fixed on the wire winding disk. The wire winding disk has the beneficial effects that 1, the winding of a large-diameter steel wire can be ensured, the process difficulty of the large-diameter steel wire is overcome; 2, the bending of the large-diameter steel wire is reduced, the plastic deformation of the steel wire is avoided, and thus the guarantee is provided for realizing the high-efficiency winding; and 3, due to the reasonable winding displacement rolls design and the reasonable wire guide roll layout, the process difficulties of few fed wires, multiple supplied wires and large passive pulling tensile force in the process of winding the steel wire are solved, and due to the reasonable design of the wire nozzle, the guide function of spirally winding the steel wire is skillfully realized, and the reverse guide function in the process of winding the steel wire is realized with the positive rotation and the negative rotation of the wire winding disk.

The invention relates to a method for machining a reducing unequal-wall-thickness special-shaped stainless steel pipe by utilizing a cold rolling method, which belongs to the field of the machining and manufacturing of a stainless steel seamless steel pipe. According to the technical scheme, the forming method comprises the following steps: (1) blanking; (2) cleaning the surface; (3) scribing; (4) lubricating the inner wall; (5) primarily cold rolling; (6) lubricating the inner wall; (7) secondarily cold rolling; (8) lubricating the inner wall; (9) thirdly cold rolling; (10) degreasing; (11) carrying out solid-solution treatment; (12) straightening; (13) fixing the size and sawing; and (14) inspecting and packaging. According to the production process, the process difficulties can be solved; moreover, the integrally rolled seamless steel pipe is high in safety, and the use under a severe environmental condition can be satisfied.

The invention belongs to the field of petrochemical production, and particular relates to a device and a method for preparing ethylene from ethane oxidative dehydrogenation. The device for preparing the ethylene from the ethane oxidative dehydrogenation comprises a main reaction tube; the side surface of the main reaction tube is provided with 1-8 branch pipe(s); the main reaction tube is filled with a catalyst, so that a catalyst bed layer can be formed; outlets of all the branch pipes are covered by the side surface of the catalyst bed layer; an oxygen source, an ethane gas source and an inert gas source are combined into one path and flow into a gas inlet hole of the main reaction tube; the oxygen source and the ethane gas source are combined into one path and flow into the plurality of branch pipes after respectively passing through an oxygen branch pipe stop valve and an ethane branch pipe stop valve. The method for preparing the ethylene from the ethane oxidative dehydrogenation comprises the steps of filling the catalyst and controlling technological parameters of the main tube and the branch pipes. According to the device and the method, a plurality of nodes can be provided for adjusting the flow velocity ratio of oxygen to ethane in the catalyst bed layer, so that the yield of the ethylene is obviously increased and reaches up to 18%; furthermore, the carbonization rate of the catalyst is reduced, and the service cycle of the catalyst is prolonged.

The invention discloses a tooth blank finish turning hydraulic tool system which mainly consists of a bearing sleeve, a rotary oil cylinder, a pull rod, a connecting sleeve, a connecting rod, a finishturning tire sleeve, a tooth blank, a finish turning tire seat, a flange plate, a connecting plate, a locating sleeve, a spacer bush, a corresponding hydraulic system and the like; the front end of the pull rod is connected with the connecting rod; the connecting sleeve is arranged at the tail of a spindle, and after alignment, the special rotary oil cylinder and the pull rod (which penetrates through a spindle hole) are arranged on the connecting sleeve; the connecting plate is arranged at the front end of the spindle of a lathe; finish turning tire sleeves in different sizes can be mountedon the finish turning tire seat as required so as to meet the requirement of machining the tooth blanks in various sizes; the finish turning tire seat is arranged on the flange plate in an alignment manner; and after the connecting plate is aligned, the flange plate is arranged on the connecting plate. The tooth blank finish turning hydraulic tool system is simple in structure, high in working efficiency, simple and convenient in clamping, wide in clamping range, adjustable in tensioning force and high in precision and can meet the finish turning requirements of the tooth blanks better.

The invention provides a chlorinated rubber and a production method thereof. The chlorinated rubber belongs to C08C19/00 in information processing center (IPC) class numbers. The production method comprises the following process steps: after plastifying, heating so as to dissolve a natural rubber to a rubber solution, wherein a used solvent is a mixing solvent of 1,1,2-trichloroethane and trichloromethane, and the mass mixing ratio of 1,1,2-trichloroethane to trichloromethane is (1:6)-(1:8); and after introducing oxygen and dissolving, introducing chlorine for chlorination reaction and preparing the chlorinated rubber finished product. According to the invention, the temperature in the production method of the chlorinated rubber is convenient for control and simultaneously is beneficial to solvent removal, recovery and improvement of capacity; and the main content of the prepared chlorinated rubber can be further increased.

The invention discloses a structure for improving a process window of a self-aligned cell module in SONOS technology and a manufacturing method thereof. The structure is characterized in that: the structure comprises film layer structures of a shallow trench isolation module and a self-aligned cell etching (SACE) module; a non-doped oxidation layer is adopted as an interlayer film medium; and phosphate glass is adopted as a field space medium. The method can avoid a series of process difficulties brought by flower pattern introduced when the phosphate glass is used as a PMD interlayer film medium, so that the process window of the whole module is improved greatly.

The invention discloses a heat dissipation device for a liquid fuel cell system. The heat dissipation device comprises a fixed frame, a left side end plate arranged in the left side of the fixed framethrough a left side fixed plate, a right side end plate arranged in the right side of the fixed frame through a right side fixed plate, a plurality of pipelines arranged in the fixed frame, a plurality of fins arranged in the fixed frame, and a feeding hole and a discharging hole formed in the right side end plate; the pipelines penetrate through the fins and enable the feeding port and the discharging port to be communicated, the multiple pipelines are arranged into a plurality of layers in the fixed frame, and the left side fixed plate and the right side fixed plate are each provided with agroove rectangular flow channel communicated with the two adjacent layers of pipelines. According to the heat dissipation device for the liquid fuel cell system, through the design of the groove rectangular flow channels in the fixed plates at the two sides, the process difficulty that the joints of every two adjacent layers of pipeline elbows need to be welded is solved, the structure is simple,and the machining difficulty of the heat dissipation device is reduced.

The invention provides a double-acting side-pushing bend-forming die. An upper base plate, an upper clamping plate, a stop plate and a stripping plate are sequentially mounted below an upper die base;a lower die plate and a lower base plate are sequentially mounted above the upper die base; an inner guide column is arranged in the upper clamping plate, the upper clamping plate and the upper baseplate are fixed to the upper die base, the upper die base and the upper clamping plate slide upwards and downwards along the inner guide column, and the inner guide column penetrates through the stripping plate and the lower die plate to realize a guide function; a first punch and a second punch are arranged in the upper clamping plate and penetrate through the stripping plate to enter the lower die plate and drive a forming block and a side-pushing block to move to realize side-pushing formation; and reset springs are arranged in the forming block and the side-pushing block and abut against spring stop blocks, and when the first punch and the second punch move upwards, the forming block and the side-pushing block restore under the effect of the elastic force of the reset springs. The double-acting side-pushing bend-forming die has the beneficial effects of being able to overcome the process difficulty of side-pushing bending and edge covering, realize normal automatic stripping and guarantee continuous production.

The invention relates to a spray molding high-density polyurethane foam and a preparation method thereof. The preparation method comprises: uniformly mixing polyether polyol, a flame retardant agent,a foaming agent, a catalyst, a foam stabilizing agent and polymethylene polyphenyl isocyanate according to a certain ratio, and carrying out high pressure atomization spray molding through a spray foaming machine, wherein the total thickness of the foam layer can be controlled through layered spraying. According to the present invention, the limitation in the casting molding of the high-density polyurethane foam is broken through, the spray molding of the high-density polyurethane foam is achieved, the technical difficulties that the interior of the foam easily produces foam heartburn, cracking and layering along with the increase of the density of the foam can be overcome, and the convenient and continuous construction of the foam layer on the large-area surface within the short period can be achieved; and the spray molding high-density polyurethane foam has the density of 60-250 kg/m<3>, and has advantages of uniform texture, controlled thickness, excellent thermal insulation property, and excellent mechanical property.

The invention discloses an all-carbon ceramic axle-mounted brake disc. The brake disc includes a disc hub and a plurality of friction discs which are coaxially piled up, wherein the disc hub is sleeved with the friction discs. The friction discs are interlocked and connected through connecting structures into a whole and the friction discs and the disc hub are also interlocked and connected through connecting structures into a whole; the friction discs are made from carbon ceramic composite materials and composed of heat dissipation reinforcement bars with the disc surfaces and the rear surfaces are arranged in the radial direction, the heat dissipation reinforcement bars between the piled-up friction discs make contact in a one-to-one corresponding mode, axial heat dissipation channels are formed in the two sides of the heat dissipation reinforcement bars, and communication grooves communicated with the axial heat dissipation channels on the two sides are formed between the heat dissipation reinforcement bars. The all-carbon ceramic axle-mounted brake disc has the advantages that the structure is simple, the heat dissipation effect is excellent, connection is reliable, maintenanceis convenient, and the weight is low, and reliable braking is ensured while the energy consumption and maintenance cost of a transport tool are reduced.

The invention belongs to the field of nano materials, and particularly relates to a preparation method of nano polylactic acid, which comprises the following steps: step 1, adding polylactic acid into dichloromethane, and carrying out sealed reflux reaction for 10-20 minutes to obtain a polylactic acid dissolved solution; step 2, uniformly spraying the polylactic acid dissolved solution into a constant-temperature reaction kettle, and conducting standing for 20-30 minutes at a constant temperature to obtain a turbid liquid; step 3, purging the reaction kettle with constant-temperature nitrogen, recovering dichloromethane in a two-gradient reduced-pressure cooling mode, wherein the dichloromethane is used for dissolution in the step 1; and step 4, filtering the turbid liquid in the step 2 to obtain solid particles, repeatedly washing the solid particles with distilled water, and drying the solid particles to obtain nano lactic acid particles. According to the invention, the process difficulty of a nano polymer is solved, and the change of polylactic acid in different solvents is utilized to form a rapid spray dispersion effect, so that the effect of polymer nanocrystallization is achieved.

The invention discloses a preparation process of an alkaline earth heat-resistant magnesium alloy ingot, which belongs to the technical field of magnesium alloy production technology, and comprises the following steps: firstly preparing a talcum powder coating, a zinc oxide coating, a covering agent and a refining agent, and then adding the covering agent in the process of smelting a magnesium ingot and an aluminum ingot to control the smelting stability; next, introducing Mn element by using Al-10% Mn intermediate alloy, then adding zinc ingots, next, wrapping Mg-30% Ca by using aluminum foil, then adding the wrapped Mg-30% Ca into alloy liquid, and then adding a refining agent so as to control the refining process; and after refining is completed, pouring is conducted in a mold preheated to 200 DEG C, and a magnesium alloy ingot can be obtained after pouring is completed. The technical problems that in the prior art, a magnesium alloy preparation technology is high in cost and difficult are solved.

The invention belongs to a hydrochloric acid process, and particularly relates to a solid reactant for in-situ preparation of chlorine from hydrochloric acid; the reactant is tooth-ball-shaped particles, the particle diameter is 2-3 mm, the specific surface area is 200-300 m<2>/g, and the bulk density is 0.6-0.7 g/cm<2>; provided is a specific preparation method. According to the invention, the process difficulty of preparing chlorine from hydrogen chloride in the prior art is solved, and a copper oxide solid reactant with a large specific surface area is formed by using porcelain clay powderas a carrier and copper salt as a reaction material.