57results about How to "Reduce welding porosity" patented technology

The invention relates to a method for removing aluminum alloy laser welding air holes. The method solves the problem that air hole defects are easily generated in the laser welding and laser-TIG hybrid welding process of aluminum alloy. The method comprises the steps that in the bifocal laser-TIG hybrid welding process of the aluminum alloy, namely, in the aluminum alloy welding process, two beams of lasers (LB1 and LB2) and a TIG electric arc are adopted to jointly act on a welded area, a welding joint bears the combined action of the three heat sources at the same time, and the action modes of the two lasers can be divided into three kinds which comprise a serial distribution mode in the welding direction, a parallel distribution mode perpendicular to the direction of the welding joint and a crossing distribution mode between the serial distribution mode and the parallel distribution mode. According to the welding method, the air hole rate is zero, and air hole defects of the aluminum alloy laser welding are overcome. The method is applied to the field of aluminum alloy laser welding.

The invention relates to a processing technology for refining weld joint structures in a welding process, in particular to a method and a device for refining weld joint structures by using pulsed magnet fields in the welding process, and belongs to the technical field of welding. The method for refining weld joint structures by using pulsed magnet fields in the welding process includes that welding is performed by using an ordinary gas metal arc welding method, an applied magnetic field is added above a gas metal arc welding pool, mechanical movement and welding gun movement of the magnet fields are synchronous, electric arc and melt drip transition action is controlled by the magnet fields in a welding process, metal melt in the gas metal arc welding pool is forced to move, an electromagnetic stirring effect is produced, and weld joint structures are finally refined in the welding process. According to the method and the device, in the welding process, the weld joint structures are refined, welding defects are reduced, and further the cost is reduced, and the welding quality and the production efficiency are improved.

The invention relates to a laser-TOPTIG hybrid welding method. The laser-TOPTIG hybrid welding method includes the following steps: firstly, polishing or cleaning the surface of a workpiece to be welded, and installing a clamp; secondly, setting geometrical parameters; thirdly, setting welding parameters of laser-TOPTIG hybrid welding; fourthly, turning on a control switch, leading in shielding gas, then igniting an electric arc, emitting lasers after 1.0 s to 2.0 s, feeding a welding wire to the area at the highest temperature under mutual effects of laser beams and the electric arc, and then moving a laser device and a welding gun together to carry out laser-TIG electric arc welding. By means of the welding method, an operational program is simplified, efficiency is improved, the welding accuracy and the welding stability are guaranteed, and the welded joint quality is improved.

Non-oriented electrical steel good in weldability and magnetism is composed of, by weight, 0-0.0030% of C, 0.8%-1.7% of Si, 0.2%-0.8% of Mn, 0-0.0050% of S, 0.01%-0.15% of P, 0-0.030% of Al, 0-0.0050% of N, 0-0.05% of Sn and/or Sb. A production method comprises the steps that steel making, hot rolling, pickling and cold rolling are conducted, and then the thickness of a finished product is achieved; after the finished product is subjected to annealing, bluing treatment is conducted; and sampling, reeling, packaging and inspection are conducted. According to the non-oriented electrical steel good in weldability and magnetism and the production method, the weldability of the product is improved while interlamination resistance is kept, weld porosity, broken welding and other defects are decreased; through control over the atmosphere, temperature and dew point of oxidation and bluing, unit speed and bluing temperature of a non-oriented electrical steel sheet, the interlamination resistance is improved, meanwhile, magnetism deterioration caused by surface oxidation can be reduced to the smallest extent, and the magnetism of the finished product is ensured, specifically, a 0.50 mm sheet B50 is larger than or equal to 1.75 T, and P1.5/50 is smaller than or equal to 5.0 W/kg.

The invention discloses a tungsten argon arc welding method, which is applied to aluminum alloy materials and uses alloy powder as welding and filling materials. Besides aluminum powder, the aluminum base alloy powder used in the method further comprises an active powder component and an arc stabilizer powder component. The aluminum base alloy powder is added into welding lines of the aluminum alloy materials to be welded by means of automatic filling, homogeneous materials can be welded, dissimilar materials can also be welded, and the technical problems of low welding efficiency and large air hole inclination in the process of tungsten argon arc welding can be solved, so that high-quality welding joints are obtained.

The invention relates to a production method of low-cost easily-welded steel and belongs to the technical field of metal rolling. According to the technical scheme, the production method is characterized in that alloy elements for improving the welding performance are not required to be added, the content of easily-welded soft-phase ferrites in the microstructure of hot rolling strip steel is controlled on line to account for 70%-95%, and the content of difficultly-welded hard-phase pearlites in the microstructure of the hot rolling strip steel is controlled on line to account for 5%-30%; and an accelerated cooling manner is adopted, the cooling rate is increased by 5-15% on the basis of the original cooling rate, after acceleration, the cooling rates of strip steel laminar cooling water-cooling sections with different thicknesses and sizes are controlled at 65-105 DEG C/s, and the cooling rate of laminar cooling in the whole stage is controlled at 12.56-19.4 DEG C/s, so that the nucleation rate of phase transformation is increased, and the grain growth slows down. According to the production method, the product with the mechanical property and the welding property which are well matched is obtained by controlling the microstructure of the hot rolling strip steel, and the welding quality of the strip steel and the labor productivity are improved; the optimization of alloy compositions is not required, the welding performance is improved by optimization of a production technology, the low-cost production is realized, and the market competitiveness of hot rolling products and cold rolling products is further increased.

The invention provides a high-nitrogen steel hybrid welding method adopting double-sided simultaneous protection with different protective gases and belongs to the technical field of welding. High-nitrogen steel plates are welded through laser-electric arc welding, two to-be-welded workpieces are placed on a copper plate in a butt joint manner, the copper plate is provided with a rectangular through groove, and the to-be-welded workpieces and the copper plate are fixed to a workbench together; a joint interval of the welded pieces is formed between the two to-be-welded workpieces; a laser beamemitted by a laser welding head is coaxial with the interval of the to-be-welded workpieces and perpendicularly irradiate the front faces of the to-be-welded workpieces, and a welding gun is placed on the front side of the to-be-welded workpieces; 95% Ar+5% CO2 mixed protective gases which are output at the same axis with the welding gun are provided above the workpieces; the rectangular throughgroove on the copper plate is located under the welding interval, the opening of the rectangular through groove is upward, nitrogen is fed from the two ends of the opening of the through groove, a gastemporary storage space is defined by the lower surface of the to-be-welded workpieces and the rectangular through groove, the nitrogen in the rectangular through groove can improve nitrogen activityoutside a molten bath and restrain weld porosity and nitrogen loss; and meanwhile, the protective gases on the upper side adopt Ar and CO2, so that molten drops are refined, and the welding process is more stable.

The invention relates to an aluminum alloy TIG tracking method based on an ultrasonic electric arc. The aluminum alloy TIG tracking method is used for overcoming the defects that aluminum alloy TIG single-pass welding is small in weld penetration depth, low in welding efficiency and poor in manual welding weld seam quality. According to the method, a small-angle double-exposure holographic interference method is designed; by means of the method, influences of an oxide active agent, a chloride active agent, a fluoride active agent and a mixed active agent formed by the oxide active agent, the chloride active agent and the fluoride active agent on arc plasmas are confirmed, and the active agent with the best arc gathering effect is selected as an experiment material; the selected active agent is sprayed, and ultrasound is loaded in the coaxial direction of the TIG electric arc; after welding starts, the waveform of welding current is extracted, the envelope curve value of semiconservative filtering is designed, tracking is conducted, and feasibility of the method is verified through the small-angle double-exposure holographic interference method. The method has the beneficial effectthat ordinary ultrasound and electric arc compound welding is achieved, and the ultrasonic electric arc and the surface active agent are fused.

The invention discloses a dual laser beam dual side simultaneous welding wire filling droplet transfer monitoring system and method based on high-speed photography. In the process of dual laser beam dual side simultaneous welding wire filling, a droplet transfer mode and frequency are monitored in real-time by a high-speed camera system, so that the purpose of monitoring dual laser beam dual sidesynchronous welding wire filling droplet transfer at different wire feeding speeds in the whole process is achieved. The dual laser beam dual side simultaneous welding wire filling droplet transfer monitoring system mainly includes four parts of a duel laser beam duel side simultaneous welding wire filling system, a high-speed video acquisition and processing system, a full digital wire feeding control system and an image processing system, and is characterized in that the droplet transfer on both sides of a stringer is monitored simultaneously by two high-speed cameras, and the acquired images are processed quickly by the digital image processing software, so that the droplet transfer frequency is calculated quantitatively. According to the dual laser beam dual side simultaneous welding wire filling droplet transfer monitoring system and method, the droplet transfer mode and frequency can be monitored in real time, and thus the weld quality of laser welding is improved.

The invention belongs to the field of metal welding, and relates to a back shielding gas introducing device and method for laser-MIG hybrid welding of a high-strength aluminum alloy. The back shielding gas introducing device comprises a workpiece table, a gas guide copper pipe, fixing bolts, a copper base plate, baffle plates and another gas guide copper pipe, wherein the copper base plate is placed in a groove formed in the working face of the workpiece table; the gas guide copper pipes used for introducing back shielding gas are symmetrically placed on the two sides of the bottom in the groove of the workpiece table and symmetrically arranged in U-shaped holes I in the bottom of the groove; and threaded holes are formed in the two sides of the workpiece table, matched with the fixing bolts and used for fixing the baffle plates to the workpiece table. When the device is used for welding a 7-series high-strength aluminum alloy plate, the problems that hot cracks are prone to occurring, the back face is poor in forming, and air holes are prone to being generated can be solved, and a good butt joint is obtained.

The invention relates to an isolation coupling and automatic switch control device for ultrasonic arc welding, in particular to an isolation coupling and automatic switch control device between a welding power supply loop and an ultrasonic power supply loop. According to the device, the conduction of an ultrasonic power supply is controlled by detecting the voltage at the positive and negative ends of a welding machine through a voltage relay, a good ultrasonic waveform can be coupled, and the device protects internal components of the ultrasonic power supply through a transient suppression diode.

The invention discloses a welding method for heat pipe radiator fins based on scanning galvanometer laser welding. The welding method comprises the following steps that S1, shot blasting treatment is conducted on welding faces of the L-shaped fins to be welded; S2, spot welding and pre-fixing are conducted on the L-shaped fins subjected to shot blasting and a heat conduction substrate of a heat pipe radiator; and S3, a welding path is generated based on the welding faces of the L-shaped fins, a laser galvanometer scanning mode is set, the power of a blue laser is adjusted, welding is started from one sides of the welding faces of the L-shaped fins and finished on the other sides of the welding faces of the L-shaped fins, the positions of the L-shaped fins are kept fixed in the welding process, and a laser galvanometer moves along a movement path at the set speed so that welding of the current L-shaped fins can be completed. According to the welding method, the problems of incomplete infiltration, air holes, large laser welding power of copper alloy and aluminum alloy fins, low absorption rate and the like existing when the heat conduction substrate and the fins of the heat pipe radiator are welded through reflow soldering and high-frequency induction heating at present can be solved.

The invention provides an aluminum alloy welding wire containing Ga and Pr and a manufacturing method and application thereof, belongs to the technical field of material processing engineering, and solves the problem that the welding effect is poor when an existing aluminum alloy welding wire is welded with an aluminum alloy section bar. The aluminum alloy welding wire containing Ga and Pr comprises the components of, by mass percentage, 0.01-0.5% of Ga, 0.01-0.5% of Ga2O3, 0.01-0.05% of Pr, 0.01-0.5% of Pr2O3, 0.01-0.5% of Mg, and the balance Al. According to the aluminum alloy welding wire containing Ga and Pr and the manufacturing method and application thereof, trace of Ga and Pr are added, and the problem of hydrogen dissolution during smelting and welding of an Al-Mg aluminum weldingwire is solved, so that the hydrogen content in an aluminum alloy wire is greatly reduced; and when the welding wire is used in welding, the weld seam porosity is less, the weld seam crack is less, and the weld seam strength coefficient is high and close to the base metal strength.

The invention discloses a welding wire for die-casting aluminum alloy and a preparation method thereof, and belongs to the field of manufacturing of aluminum alloy welding wires. The welding wire for the die-casting aluminum alloy comprises, by mass, 10%-13% of Si, 0.3%-0.5% of Mn, 0.2%-0.3% of Zr, smaller than or equal to 0.2% of Mo, 0.02%-0.05% of Sr, 0.05%-0.15% of Ti, smaller than or equal to 0.15% of Fe and the balance is Al and inevitable impurities, the mass percentage of a single impurity is smaller than or equal to 0.05%, and the total mass percentage of the inevitable impurities is smaller than or equal to 0.15%. The preparation method comprises the steps of semi-continuous casting, machining, preheating, extruding, annealing, wire stretching and welding wire drawing. The welding wire solves the problems that the internal structure is poor, the joint strength is low, air holes, slag inclusion, cracks and the like are prone to occurring in the welding process when a current commercially available welding wire is adopted for welding die-casting aluminum alloy.

The invention relates to a glass connection method and device based on frit, and the connection method is realized according to the following steps: step 1, coating frit on a glass substrate to obtain a frit coating; 2, the glass substrate coated with the frit coating is heated in a heating furnace, organic impurities in the frit coating are removed, and a heated glass substrate test piece is obtained; 3, covering the test piece in the step 2 with a glass cover plate, mounting the test piece in a special device placed on a workbench, lifting the glass cover plate, and carrying out laser sintering on the frit coating in the step 2; and step 4, pressing down a glass cover plate on the glass substrate test piece which is subjected to laser sintering in the step 3 and is provided with the frit coating, and connecting the glass substrate and the glass cover plate. Laser is used for carrying out sufficient sintering treatment on the frit coating, hidden defects in the coating are exposed, device scrapping caused in the laser welding process is avoided, formation of air holes in the follow-up laser welding process is effectively restrained, the process range of laser welding is widened, the quality requirement for the frit coating is lowered, and the production efficiency is improved. And the processing time is saved.