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187 results about "Metal droplets" patented technology

Three-dimensional rapid prototyping method and device based on pulse small hole droplet injection

The invention relates to a three-dimensional rapid prototyping method and device based on pulse small hole droplet injection and belongs to the technical field of three-dimensional rapid prototyping. The three-dimensional rapid prototyping method is characterized in that a heater is used for heating a crucible until the metals in the crucible are in the molten state, a positive differential pressure value is set between the interior of the crucible and a vacuum chamber, simultaneously a piezoelectric ceramic driver applies certain pulse signals to piezoelectric ceramics to lead the piezoelectric ceramics to drive a transmission bar to generate longitudinal infinitesimal displacement, the infinitesimal displacement acts on the metal melt at the bottom of the crucible, tiny droplets are injected from small holes arranged at the bottom of the crucible, one droplet can be formed at the position of the small holes once the piezoelectric ceramics move for one time, size data of the droplets are timely analyzed through a photograph system, further the optimum parameter is obtained through adjustment; and the droplets fall to a moving three-dimensional motion platform to be deposited, and accordingly needed metal parts are formed through depositing. The three-dimensional rapid prototyping method and device based on pulse small hole droplet injection have the advantages that the pulse small holes inject to generate the metal droplets with uniform and controllable sizes, prototyped products are fine and uniform in microstructure, the prototyping process is strong in controllability, and the formed parts are high in accuracy.
Owner:DALIAN UNIV OF TECH

Symmetrical liquid drop injecting three-dimensional fast shaping method and apparatus thereof

The present invention belongs to rapid molding field of technology, which especially relates to a rapid shaping method and a device of metal. Inert gas used by the present invention is bled into a crucible and a vacuum tight chamber that can obtain steady differential pressure by means of pressure control system, which makes mental fusant ejected in the form of laminar jet from a micro-nozzle that is positioned on a bottom of the crucible. Vibration disturbance mental shooting flow produced by a piezoelectric oscillator turns metal shooting flow into uniform droplets. And real-time size parameters of the droplets mentioned-above can be obtained by monitoring system and computer analysis system. Subject to the size parameters of part that are input in advance, micro-computer control system has the real-time control for electrical field parameters of a deflexion polar plate, thus, controlling flight profile of the metal droplets and manufacturing metal parts with good quality in cooperation with a three-dimensional control station. The present invention is able to directly turn liquid metal into close-finished metal parts that are provided with rapid coagulation and delicate structure. The present invention has short technological process and products have good quality, which greatly reduces equipment investments.
Owner:TIANJIN UNIV

Device for realizing 3D metal printing by virtue of supporting structure

The invention relates to a device for realizing 3D metal printing by virtue of a supporting structure. The device comprises a translation stage capable of moving along the X-axis, the Y-axis and the Z-axis. Heating resistance wires and a thermocouple are arranged on a base plate of the translation stage. The heating resistance wires are used for preheating the base plate, so as to enable metal droplet layers to be tightly overlapped. The thermocouple is used for realizing the measurement and the feedback control of a temperature. An electromagnetic induction heating copper pipe and a cooling water pipe are arranged outside a graphite crucible, metallic raw materials are enabled to be molten to form molten metal, the bottom of the graphite crucible is connected with a metal printing spray nozzle, a protective gas is inputted from a gas inlet pipe at the top of the graphite crucible, and under the pulse pressure, molten metal forms regular metal droplets to drip to the base plate of the translation stage. The 3D metal droplet printing is realized through the cooperation with the movement of the translation stage. A supporting material spray nozzle is adjacent to the metal printing spray nozzle. A uniform mixture of gypsum and photosensitive resin is extruded stably under the constant pressure inputted by the gas inlet pipe so as to print the supporting part of a part. The switching between metal and the supporting material is automatically recognized and controlled by a control system. The 3D metal printing device is reasonable, high in operability, high in degree of automation, high in production efficiency, and suitable for being widely popularized, and ensures the molding quality.
Owner:STATE GRID CORP OF CHINA +5

Preparation and forming integrated three-dimensional printing method and preparation and forming integrated three-dimensional printing device for amorphous alloy materials

The invention relates to a preparation and forming integrated three-dimensional printing method and a preparation and forming integrated three-dimensional printing device for amorphous alloy materials, belonging to the technical field of micro-droplet jetting material increase manufacturing and amorphous alloy preparation. Crystalline molten metal is directly jetted by using a metal droplet jetting material increase manufacturing technology; environmental cooling of a substrate before metal droplet jetting and deposition droplet cooling after the metal droplet jetting are realized by adopting a method of combining a rotatable double-jetting liquid nitrogen cooling device with a cold substrate; and by using a point-to-point cooling method for two times, the molten metal can be quenched and amorphized, and further the integration of preparation of the amorphous alloy materials and three-dimensional forming of a large-size complex structure are realized. According to the preparation and forming integrated three-dimensional printing method and the preparation and forming integrated three-dimensional printing device disclosed by the invention, the limit of a traditional preparation method of an amorphous alloy in a forming critical dimension of a bulk amorphous alloy is overcome; the defects of crystallization behavior and buckling deformation generated in the selective laser melting three-dimensional printing process of amorphous alloy powder are avoided; and the problem that the amorphous alloy materials are difficult to machine is solved, and the preparation and structure forming integrated three-dimensional printing of the amorphous alloy materials is realized.
Owner:JILIN UNIV

Experiment device and method of wall collision of high-temperature molten metal droplets in negative pressure environment

InactiveCN109253947AAvoid deformation and breakageEasy to replaceSurface/boundary effectImaging analysisAmbient pressure
The invention discloses a visualization experiment device and method of wall collision of high-temperature molten metal droplets in a negative pressure environment. The experiment comprises: an air flotation damping experiment table, a metal droplet generation system, a temperature controllable wall surface system, an environment pressure adjustment system, an automatic trigger high-speed camera system and an image analysis system. The metal droplet generation system generates metal droplets; the environment pressure adjustment system realizes the precise control of the environment pressure within a greater negative pressure range when the droplets collide the wall surface; and the automatic trigger high-speed camera system records an image when the droplets collide the wall surface, and finally, the image analysis system performs quantitative analysis on a video to provide accurate physical variables such as a droplet speed, a droplet diameter, a spreading radius, a height and deformation characteristics. By adoption of the experiment method, the metal droplets can be generated in the negative pressure environment, and an experiment scheme is provided for the mechanism research ofthe movement characteristics when the metal droplets collide the wall surface. The method is simple in operation, safe and reliable in process, and wide in experiment research application value.
Owner:NORTHWESTERN POLYTECHNICAL UNIV

Method and device for metal powder preparation based on controllable magnetic levitation melting technology

The invention provides a method and device for metal powder preparation based on a controllable magnetic levitation melting technology. The method includes the following steps: one end of a metal wire passes through an electromagnetic field at a constant speed; the metal wire is warmed and melted in the electromagnetic field and forms metal droplets continuously; the metal droplets drop into a gas atomization area continuously; and the metal droplets are impacted, scattered and cooled by high-pressure and high-speed inert gas in the gas atomization area to form the metal powder. The device includes a vacuum cavity, a pair of rollers arranged in the vacuum cavity and a quartz glass tube with two open ends. The axial directions of the two rolls are parallel, the rotation directions of the two rollers are opposite, and a gap between rotation surfaces of the two rollers is matched with the diameter of the metal wire. One end of the quartz glass tube is connected with an outlet of the metal wire, and the other end of the quartz glass tube is connected with a gas atomization nozzle and a powder collector successively. A coil is wound around the quartz glass tube. The method and device for metal powder preparation based on the controllable magnetic levitation melting technology can stably control the flow rate of melting metal liquid and can satisfy industrial production requirements.
Owner:CHINA JIUYUAN HI TECH EQUIP

Method for preparing flaky metal powder

InactiveCN101898249AContinuous and efficient preparationReduce processing stepsLiquid metalDouble stage
The invention relates to a method for preparing flaky metal powder by deforming metal droplets by double-stage atomization, and belongs to the technical field of metal powder preparation. The method comprises the following steps of: heating metal to melt the metal, overheating the liquid metal and preserving the heat; guiding the liquid metal into a tundish crucible; pouring the liquid metal on a rotating disk atomizer with a rotation speed of between 5,000 and 50,000r/m by using a guide nozzle at the bottom of the tundish crucible at a stable flow rate (1 to 100 gram/second); atomizing the liquid metal into fine metal droplets under the action of centrifugal force; and colliding the metal droplets flying at a high speed with the inner wall of a water-cooled metal (copper, molybdenum, stainless steel and the like) roll with the rotation speed of between 1,000 and 20,000r/m (or the linear velocity of the surface of the roll is 0 to 100m/s) to deform and rapidly condensing the droplets into flaky powder. The obtained flaky metal powder is in the shape of a regular or irregular circular disk with a microcrystalline, nanocrystalline or non-crystalline structure. The method and equipment have the advantages of simple process, high efficiency, high powder quality and suitability for industrial production.
Owner:GENERAL RESEARCH INSTITUTE FOR NONFERROUS METALS BEIJNG

Method and device for preparing lattice structure parts from uniform metal droplets

The invention discloses a method and a device for preparing lattice structure parts from uniform metal droplets. By adoption of the method and the device, inert gases are injected into a melting crucible (3), an ejection cabin (21) and a forming cabin (1), a liquid level meter (17) keeps the liquid level of melt of the ejection cabin stable, a pressure control system keeps the pressure difference between the ejection cabin (21) and the forming cabin (1) stable, the melt is ensured to be balanced in stress at a nozzle, a specially-shaped gear (7) drives a vibrating rod (4) to produce pressure waves, and the melt is extruded and is broken in the necking-down position to form the uniform tiny droplets. An image analysis system acquires real-time size parameters of the droplets, a microcomputer control system (13) controls electric field parameters of a deflection polar plate (11) in real time according to part size parameters input in advance and related parameters of the droplets, the droplets which do not meet the uniform condition are removed, and the required lattice structure metal parts are prepared through cooperation with a three-dimensional motion platform (12). By adoption of the method and the device, the near-net-shape lattice structure metal parts with adjustable porosity can be directly prepared from liquid metals.
Owner:江西瑞曼增材科技有限公司

Preparation method and device of ceramic particle reinforced metal matrix composite powder

The invention discloses a preparation method of ceramic particle reinforced metal matrix composite powder. A metal matrix and a ceramic particle reinforced raw material are put in a high-frequency inductive smelting furnace for smelting; ceramic reinforced particles are uniformly distributed in molten metal by an ultrasonic generator; a valve at the bottom of the high-frequency inductive smelting furnace is opened; the molten metal freely drops down; inert gas sprayed out from a high-pressure airflow nozzle crushes the molten metal to form spherical metal droplets; and the spherical metal droplets drop into a powder collecting tank after cooling and solidification. The preparation device comprises the high-frequency inductive smelting furnace and an aerosol can; the high-frequency inductive smelting furnace and the ultrasonic generator are arranged in the top center of the aerosol can; the ultrasonic generator is mounted on the side wall of the high-frequency inductive smelting furnace, and is connected with an amplitude transformer; and the bottom of the aerosol canis connected with the collecting tank. The metal matrix composite powder with uniformly distributed reinforced particles can be obtained by metal aerosol melting and ultrasonic stirring; and the preparation device is simple in operation and low in cost, and can effectively prevent physical damage to the matrix powder or the reinforced particles in the powder preparation process.
Owner:石京

Method and device for casting electromagnetic compound control electroslag remelting fine grains

The invention relates to a method and a device for casting electromagnetic compound control electroslag remelting fine grains, and belongs to the field of preparation of metal materials. According to the method, metallic melt generates forced convection by using the action of exerted pulse magnetic field and periodic electromagnetic force which is generated by compounding of induced current in the melt and electroslag remelting current; a metal material solidification structure is fined; and composition segregation is reduced. Metal droplets can be crushed into fine liquid drops under the action of the electromagnetic force with direction and size in periodic change; the contact area and the contact time of the metal droplets and slag liquid are improved; and a good purification effect is achieved. The device comprises an electroslag remelting work power supply, a pulse power supply and an electromagnetic compound control electroslag remelting crystallizer, wherein the crystallizer is provided with a crystallizer red copper inner sleeve, a side cooling jacket, a bottom cooling jacket and a magnet exciting coil. The method and the device can be applied to electroslag remelting and refining of metal materials such as high-temperature alloy and high alloy steel; the alloy solidification structure can be fined; the segregation is reduced; the refining effect of the electroslag remelting process is improved.
Owner:INST OF METAL RESEARCH - CHINESE ACAD OF SCI

Method and device for efficiently preparing superfine spherical metal powder with high melting point

The invention discloses a device for efficiently preparing superfine spherical metal powder with a high melting point. The device comprises a shell, and a crucible and a powder collecting area which are arranged in a chamber of the shell, and is characterized in that a plurality of melting pools with the same volume are formed inside the crucible, and gaskets with small holes which are communicated with the chamber are fixed at the bottoms of the melting pools; a transmission rod comprises transmission support rods with the number the same as that of the melting pools, and the bottoms of the transmission support rods are aligned with circular holes in the gaskets with small holes; a thermocouple is arranged inside the crucible, and an induction heater is arranged outside the crucible; and the powder collecting area comprises a rotating disk which is used for atomizing metal droplets and is arranged at the bottom of the chamber and connected with a motor, and a collecting tank is also formed in the bottom of the chamber. The invention also discloses a method for efficiently preparing superfine spherical metal powder with the high melting point. By mainly combining a pulse micropore injection method with a centrifugal atomization method, the method can be used for preparing superfine spherical metal powder which is narrow in particle size distribution interval, high in sphericity, good in spreadability and liquidity, and high in production efficiency, and meets the 3D printing and using requirements.
Owner:DALIAN UNIV OF TECH +1

Plating assisting regulation type magnesium and steel dissimilar metal laser welding-brazing method

The invention provides a plating assisting regulation type magnesium and steel dissimilar metal laser welding-brazing method and particularly relates to preparation of plating assisting regulation type welding materials. The problems of easiness in causing weld joints, difficulty in shaping control, magnesium alloy melting loss and low bonding strength at the joint interfaces of an existing magnesium alloy and steel welding method are to be solved. The plating assisting regulation type magnesium and steel dissimilar metal laser welding-brazing method includes electroplating nikel on the surface of steel, and welding according to a laser welding-brazing method by adjusting the technological parameters such as wire feed positions and angles, laser beam positions and defocusing amount. In the presence of the nickel plating on the surface of the steel, metal droplets wet and spread easily during welding, and weld joints are alloyed through addition of nickel elements to generate an intermetallic compound and a reaction layer at the interface, so that the weld joints excellent in shaping and performance can be obtained. The plating assisting regulation type magnesium and steel dissimilar metal laser welding-brazing method solves the key and common problems about inhibiting improvement in welding quality of immiscible dissimilar metals such as Mg/Fe and widens the application range of laser welding-brazing.
Owner:HARBIN INST OF TECH AT WEIHAI

Method for preparing non-homogenous parts by deposition

InactiveCN101514438ALow equipment requirementsPreparation of Ideal Heterogeneous PartsMolten spray coatingMathematical modelUltrasonic vibration
The invention discloses a method for preparing non-homogenous parts by deposition, which adopts a pneumatic injection method based on droplets as required to obtain uniform metal droplets and adopts a method of capillary micro-feeding powders by ultrasonic vibration to realize powder feeding. The method comprises the following steps: geometry information and material information on each layer of the parts are extracted by level algorithm according to mathematical models of the parts, substrate movement trajectory corresponding to the level of each layer is simultaneously generated; substrate movement, droplet injection and powder deposition are harmoniously controlled by programming, thus finishing the preparation of the non-homogenous parts. As the droplet and the powder are directly combined together, the non-homogenous parts can be obtained without carrying out secondary sintering. Smooth injection can be ensured only by heating one of the metals to the temperature over the melting point, without carrying out high temperature solid infiltration and sintering; the preparation temperature of the non-homogenous parts is lowered from 1300-1600 DEG C in the prior art to the temperature within 1000 DEG C and the requirements on the equipments are lower. Meanwhile, injection of fixed amount in fixed points as required can be carried out based on the special using requirements of the parts, thus realizing the preparation of ideal non-homogenous parts.
Owner:NORTHWESTERN POLYTECHNICAL UNIV

Device and method for preparing metal microballoons by using ultrasonic surface standing waves

InactiveCN102773493ASpread quicklyWith atomization area selectivityUltrasound - actionMicrosphere
The invention discloses a device and method for preparing metal microballoons by using ultrasonic surface standing waves, relates to a device and a method for preparing the metal microballoons, and aims to solve the problems that the conventional device for preparing the metal microballoons is complicated, and the size cannot be controlled flexibly. The device consists of an air storehouse and a titanium alloy casting die, a heating element, a base plate, two ultrasonic surface wave emission devices and a droplet flow control device which are positioned in the air storehouse. The method comprises the following steps of: 1, completely dissolving a metal material to obtain a metal solution, gradually dropping the metal solution on the surface of the base plate, and forming spherical metal droplets with the same size under the action of ultrasonic waves; and 2, cooling the metal microballoons by an air-cooling system until the metal microballoons are cooled to be solids, and thus obtaining the metal microballoons with the same size. By the device and the method, various metal microballoons with relatively small sizes can be prepared; the preparation process takes 1 to 2 minutes at one time, so that the production efficiency is greatly improved; and the device and the method are applied to the field of preparation of the metal microballoons.
Owner:HARBIN INST OF TECH

High impact inertia micro-fluid power connection switch and manufacturing method thereof

The invention discloses a high impact inertia micro-fluid power connection switch and a manufacturing method thereof. The high impact inertia micro-fluid power connection switch comprises a base, a cover plate, a metal electrode, a micro-channel and metal droplets. The cover plate is arranged on the upper end of the base. The micro-channel is arranged on the base. The metal electrode is arranged on the cover plate. The micro-channel comprises a U-shaped liquid storage tank, capillary valves and an air guide channel. The metal droplets are arranged in the U-shaped liquid storage tank. The firstcapillary valve is connected with the U-shaped liquid storage tank. The second capillary valve is connected with the first capillary valve, and the other end is connected with the third capillary valve. The third capillary valve is connected with the second capillary valve, and the other end is connected with the fourth capillary valve. The fourth capillary valve is connected with the third capillary valve. The fifth capillary valve is connected with the sixth capillary valve. The other end of the sixth capillary valve is connected with the seventh capillary valve. The seventh capillary valveis connected with the sixth capillary valve, and the other end is connected with the eighth capillary valve. The eighth capillary valve is connected with the seventh capillary valve, and the other end is connected with the U-shaped liquid storage tank. The fourth capillary valve and the fifth capillary valve are connected through the air guide channel. The switch can identify the fuze ambient force.
Owner:NANJING UNIV OF SCI & TECH

Device and method for controlling surface quality of metal droplet printed 3D part

The invention discloses a device and a method for controlling surface quality of a metal droplet printed 3D part. The device comprises a computer system, a metal droplet injection head, a laser, a scanning galvanometer, a galvanometer motor, a moving platform, a deposition substrate, a driving motor, a leveling roller, a roller motor and a charge coupled device (CCD) camera and is characterized by further comprising a laser power regulator, a leveling roller height regulator, a substrate temperature control device, an edge scraper and the like. The laser is used as an energy source, rapid surface cladding of a formed layer by a laser beam is realized through the scanning galvanometer, the leveling depth and pressure of the roller are controlled through the leveling roller height regulator, in the state that the surface layer metal droplets or melt is not solidified at all, directional scraping pressing is performed on the rapidly cladded metal surface by controlling the speed of the moving platform and the speed of the leveling roller, secondary spreading and filling are realized, then the original uneven formed layer is subjected to roller flattening, the surface quality of the layer is controlled, and real-time detection and feeding back of the roller flattening effect are realized.
Owner:XUCHANG UNIV

Method of growth morphology and component control over plane germanium silicon and relative nanowires based on heterogeneous laminated amorphous film supply

The invention provides a method for preparation of heterogeneous or alloy semiconductor nanowires by means of a laminated amorphous precursor layer. With the silicon germanium system as an example, amorphous silicon (a-Si)/amorphous germanium (a-Ge) laminated film is used as the precursor, the silicon germanium chain nanowire structure of spontaneous phase separation is prepared, the laminated layer amorphous film is used as the precursor layer, through absorption of metal droplets and the plane nanowire growth process, plane silicon germanium nanowires of spontaneous phase separation are achieved, its morphology can be controlled through the thickness of the laminated layer and the laminated sequence, and the silicon germanium chain structure is regulated; when the amorphous germanium layer is on the bottom of the a-Si/ a-Ge structure, the wide area of the silicon and germanium nanowires is the high-concentration area of germanium, while the thin nanowires are connected to a high-concentration area of silicon; or the silicon germanium alloy nanowire structure with a uniform diameter is achieved by the reverse laminated sequence, or the silicon-germanium alternate area structure including microzone intervals is formed.
Owner:NANJING UNIV
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