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70results about How to "Optimize processing parameters" patented technology

Control method for manufacturing process of key parts of marine diesel engine based on digital twin

ActiveCN109270899AMonitor Disturbance FactorsDisturbing factors are eliminated in timeTotal factory controlProgramme total factory controlInformation spaceFull cycle
The invention discloses a control method for the manufacturing process of key parts of a marine diesel engine based on digital twin. The method comprises the following steps: (1) creating a manufacturing service platform for the key parts; (2) performing real-time data acquisition; (3) establishing a digital twin model system; (4) performing quality prediction; and (5) performing synchronous execution and control of the manufacturing process. Through quality control for key part manufacturing of the marine diesel engine, the quality data of workpiece processing and manufacturing based on a digital twin technology can be monitored dynamically and visually in real time. Process parameters are optimized by real-time simulation of a digital twin model, and an actual processing process is controlled with optimized parameters. Meanwhile, real mapping of an information space and a physical space is utilized effectively, and real-time and full-cycle management and control of the quality of thekey parts and the stability of processing resources and equipment in the manufacturing process are realized. The method is of great significance to improve the quality of the key parts and the utilization rate of resources, as well as to improve the production efficiency.
Owner:JIANGSU UNIV OF SCI & TECH

Manufacturing method of corrugated heat exchange tube

ActiveCN107784172AAvoid appearance design deviationIncreased processing contact areaDesign optimisation/simulationSpecial data processing applicationsNumerical controlMathematical model
The invention discloses a manufacturing method of a corrugated heat exchange tube. The manufacturing method comprises the following steps of (1), constructing the model of the contour parameter of a corrugated tube; (2), carrying out the section design of a roller wheel by utilizing a spatial envelope principle, and solving a contact line and the axial section of the roller wheel; (3), constructing a machine tool and carrying out simulation by using numerical control processing simulation software; (4), comparing a simulation result with an ideal-size corrugated tube, and estimating a deviation; (5), determining a cutter parameter and a processing parameter; (6), simulating by using finite element analysis software and calculating the resilient amount of a tube wall; (7), processing by using a rolling machine. According to the method, through establishing a mathematic model for processing the corrugated tube, the contact line and the axial section of the roller wheel are solved by utilizing the spatial envelope principle; further, the corrugated tube is processed in a simulation manner by applying the simulation software; through the compassion with the ideal-size corrugated tube,the tool parameter and the processing parameter are optimized and finally, the corrugated tube which is good in quality and high in performance is finally processed by using the rolling machine.
Owner:NANJING INST OF TECH

Ultrasonic-assisted glass heat-bending device based millimeter-wave heat source and control method

The ultrasonic-assisted glass heat-bending device based a millimeter-wave heat source and a control method. The ultrasonic-assisted glass heat-bending device comprises a machine frame; a feeding area and a discharging area are respectively arranged on two sides of the machine frame; a furnace cavity is formed on the machine frame; a control box is arranged at one side of the machine frame; a graphite mould and a variable-frequency millimeter-wave heat source connected with the control box are arranged in the furnace cavity, wherein the frequency of the variable-frequency millimeter-wave heat source ranges from 2.5 GHz to 20 GHz, and the power is of kilowatt magnitude; a cavity is formed in the graphite mould; a preheating area, a hot bending pressurizing area, a pressure maintaining area and a cooling area are arranged on the furnace chamber; a shifting fork executing mechanism used for shifting the graphite mold is arranged on the machine frame; and the preheating area, the hot bending pressurization area, the pressure maintaining area, the cooling area and the shifting fork execution mechanism are separately connected with the control box. According to the invention, the mold is heated more uniformly, the molding rate and material surface quality are remarkably improved by assistance of ultrasonic vibration, and parameters such as temperatures, pressure and the like are controlled cooperatively in different areas, so that requirements for manufacturing 3D ultra-thin glass with high surface quality are met.
Owner:GUANGDONG HUST IND TECH RES INST

Thermal-mechanical coupling model-based workpiece surface residual stress control and adjustment method

The invention discloses a thermal-mechanical coupling model-based workpiece surface residual stress control and adjustment method. The method includes the following steps that: a, a cutting test is performed, surface residual stress sigmai correspondingly obtained under each group of cutting parameters is measured, wherein the cutting parameters include cutting depths ap, cutting speeds V and feedquantities f; b, an orthogonal cutting force prediction model is constructed based on an Oxley prediction model and a J-C constitutive model; c, a workpiece temperature prediction model is constructed based on thermal stress formed by means of the superposition of the temperature of a shearing zone and a ploughing and cutting zone; d, a thermal-mechanical coupling-based workpiece surface residualstress empirical model is constructed based on the orthogonal cutting force prediction model and the workpiece temperature prediction model, and an expectation function is selected to describe the influence of each parameter; and e, the sum of the absolute values of the difference values of observed surface residual stress sigmai and predicted residual stress sigmasurface is adopted as a fitnessfunction, and a genetic algorithm is used to perform optimization, so that a proportional coefficient and an exponential coefficient can be obtained. The method of the invention has the advantages ofshort calculation time and convenient use.
Owner:GUIZHOU UNIV

Hobbing process parameter optimization method based on hobbing cutter spindle vibration response model

The invention discloses a hobbing process parameter optimization method based on a hobbing cutter spindle vibration response model, which comprises the following steps of: analyzing the stress of a hobbing cutter spindle from the perspective of infinitesimal elements on the basis of the Euler beam theory and the mechanical bending deformation of materials, and establishing a hobbing cutter spindleacting force balance equation and a moment balance equation; obtaining a multivariate mathematical function relational expression of inherent frequency of each order of a hob main shaft and hob mainshaft vibration relative to each machining process parameter through solving, classifying hobbing process parameters, determining gear machining process parameters and hob main shaft process parameters, and finally optimizing the machining process process process parameters. According to the method, a mathematical function relational expression between the vibration quantity of the hob main shaftand each machining process parameter is established based on a vibration mechanism. The influence degree of the machining process parameters on hobbing is analyzed, the optimal machining process parameters are obtained, or the machining process parameter value range meeting the hobbing cutter main shaft precision requirement of the hobbing machine is obtained, and therefore the hobbing vibration amount is reduced, and the machining efficiency is improved.
Owner:CHONGQING UNIV

Ultra-thin ceramic fingerprint piece grinding technology

The invention relates to an ultra-thin ceramic fingerprint piece grinding technology. The ultra-thin ceramic fingerprint piece grinding technology is completed through ultra-thin ceramic fingerprint piece grinding equipment. The ultra-thin ceramic fingerprint piece grinding equipment comprises a rack and further comprises an upper polishing disc, a lower fixing disc, a lifting mechanism, a mediumspaying mechanism, a rotating mechanism and a control box which are mounted on the rack, the upper polishing disc is driven by the lifting mechanism located at the upper part of the rack, and the lower fixing disc is located at the lower part of the upper polishing disc and corresponds to the upper polishing disc; and a plurality of air suction discs with air suction holes are arranged between theupper polishing disc and the lower fixing disc, the lower part of each air suction disc is rotationally mounted on the lower fixing disc through a rotating shaft, and the outer walls of the air suction discs are driven by the rotating mechanism. The ultra-thin ceramic fingerprint piece grinding technology has the advantages that an ultra-thin ceramic fingerprint piece (the thickness is greater than or equal to 0.04 mm and less than 0.08 mm) can be machined efficiently and stably, and mass production is achieved.
Owner:GUANGDONG JANUS SMART GRP CO LTD

Multi-target rice milling unit scheduling optimization system based on ACO-BP

The invention discloses a multi-target rice mill unit scheduling optimization system based on ACO-BP. A 4*4 rice milling unit control system is designed, multi-target processing can be achieved among units through scheduling optimization, processing parameters of each rice milling are optimized, a rice breaking rate of a rice mill can be reduced, and processing efficiency of the units can be improved. The unit control system optimizes an internal utilization algorithm of the units, can regulate and control the processing parameters of each rice milling according to a single processing target, realizes an online whitening precision intelligent control of the units and reduces a operation cost of the rice mill. The rice milling unit control system is built in a manner of optimizing a BP neural network by using an ant colony optimization algorithm (ACO), the ant colony optimization algorithm can accelerate a learning rate of a neural network, convergence to optimal parameters is faster, and a neural network model for optimally regulating and controlling the rice milling units is built. A built rice milling unit database can perform iterative optimization on processing parameters and processing schemes through evaluation of products and learning ability of the neural network, and self-learning of the database is realized.
Owner:湖北永祥粮食机械股份有限公司

Method for judging machinability of aircraft component compensation layer

The invention belongs to the technical field of aircraft component assembly, and particularly relates to a method for judging the machinability of an aircraft component compensation layer, which comprises the following steps of: obtaining a rule between a cutting load and a cutting parameter through a cutting test, and determining a limit cutting parameter; combining the structural characteristics of the section, partitioning the processing surface of the compensation layer, and calculating to obtain the deformation of all relative stiffness minimum points on the section and the minimum structural stiffness; designing a box section test piece according to requirements, performing partitioning according to box section structural characteristics, and obtaining deformation of all relative rigidity minimum points on a box section and the minimum structural rigidity through calculation; and determining critical machining deformation, and judging the machinability of the section compensation layer on the basis of the critical machining deformation in combination with rules among the parameters, so that optimization of the cutting parameters of all the partitions is achieved. According to the method, a process calculation and analysis method is provided for machinability judgment of the section compensation layer liner, the problems of machining vibration and debonding in the machining process can be predicted, and parts which cannot be machined can be accurately positioned.
Owner:CHENGDU AIRCRAFT INDUSTRY GROUP

Tobacco shred structure determining method and device suitable for thin cigarettes

The invention discloses a tobacco shred structure determining method and device suitable for thin cigarettes. The tobacco shred structure determining method comprises the following steps: tobacco shreds of different lengths are subjected to mixing combination through a mixing uniform design method, and a plurality of tobacco shred structures are obtained; the physical index and the smoke index ofeach cigarette made of the corresponding tobacco shred structure are detected, and variable coefficients of all the indexes are calculated; all tobacco shred component proportions in the tobacco shredstructures are subjected to quadratic polynomial stepwise regression analysis, regression function models of all tobacco shred components and the variable coefficients of all the indexes are established, the regression function models are optimized, and tobacco shred length intervals and the variable coefficients corresponding to all the optimal indexes are obtained; the variable coefficients ofall the indexes are compared through combination of the Delphi method and an adjacent index comparison method to determine weights of all the indexes; and the weights of all the indexes and the variable coefficients of all the indexes are subjected to weighted average calculation, all the tobacco shred component proportions corresponding to the minimum variable coefficients of all the indexes areobtained, and the optimal tobacco shred structure is determined.
Owner:CHINA TOBACCO SHANDONG IND

Method predicting deformation quantity produced during aluminum alloy thin wall member machine processing

A method predicting deformation quantity produced during aluminum alloy thin wall member machine processing, relates to the technical field of prediction for deformation quantity during aluminum alloy thin wall member machine processing and belongs to the field of machinery processing. A problem of large simulation calculation amount during the whole machine processing for the aluminum thin wall component in the prior art can be solved. Billet residual stress and surface layer residual stress of the aluminum alloy thin wall component machine can be measured; distribution of equivalent surface layer residual stress replaces distribution of the surface layer residual stress; the billet residual stress is input to an ABAQUS finite element software; parts to be removed during the processing are removed; the equivalent surface layer residual stress is applied to the ABAQUS analysis model; and the deformation quantity of the aluminum alloy thin wall component due to the co-action of the release of the billet residual stress and machine processing surface layer residual stress is calculated, so deformation quantity produced during aluminum alloy thin wall member machine processing can be predicated. The method can be applied to prediction for deformation quantity produced during aluminum alloy thin wall member machine processing.
Owner:HARBIN INST OF TECH

Machine tool vibration monitoring system and method based on LabView and single chip microcomputer

The invention relates to a machine tool vibration monitoring system and a method based on LabView and a single chip microcomputer. The system comprises a data acquisition unit, a PC upper computer program unit and a single chip microcomputer logic control unit, wherein the data acquisition unit acquires machine tool vibration data and the machine tool vibration data are transmitted to the PC upper computer program unit; the PC upper computer program unit analyzes and calculates the machine tool vibration data, and a control instruction is outputted to the single chip microcomputer logic control unit; and the single chip microcomputer logic control unit carries out logic processing on the control instruction to transmit spindle speed ratio change, feeding ratio change and sudden stop processing signals to the machine tool PLC. Acquisition and analysis of machine tool cutting vibration data and generation of a report are facilitated, an expensive vibration analyzer can be replaced, program adjustment according to requirements of a company can be carried out, link with a CNAS detection standard is efficient, and through carrying out simple wiring and changing a tiny small part of PLC programs only, dynamic control on the machine tool spindle and the feeding can be realized.
Owner:SHENYANG MASCH TOOL CO LTD

Molding process of five-meter scalloped segment of carrier rocket

The invention provides a molding process of a five-meter scalloped segment of a carrier rocket. A previous secondary stretch forming process is changed, the stretch forming rate is increased, and thequick primary stretching forming process is adopted. The molding process comprises the steps of blanking; quenching heat treatment; stretch forming; allowance removal and finishing; artificial aging;chemical milling; machining; surface treatment; and packaging and delivery. The stretch forming process specifically comprises the steps of pre-judging various types of stretch forming trajectories and stress and wall thickness distribution change under the stretch forming rate in advance through analog simulation, and carrying out discretization treatment on transverse and longitudinal displacement through the transverse and longitudinal small-displacement progressive stretch forming trajectories to make the transverse and longitudinal displacement uniformly distributed in the whole stretch forming process. According to the molding process, the quick one-time stretch forming technology is adopted, and machining parameters are optimized; on the premise of ensuring the machining precision and surface quality of the five-meter scalloped segment, the production efficiency of products is improved to the maximum extent, the forming time of the products is shortened from 3.5 h to 1.5 h, andthe production cost is reduced.
Owner:TIANJIN AEROSPACE CHANGZHENG ROCKET MFGCO

Simulation and analysis method of link image quality based on full-band optical processing surface error system

Based on the image quality simulation analysis method of the full-band optical processing surface shape error system link, it relates to the field of photoelectric imaging technology. The present invention designs the optical system structure according to the user index requirements, establishes the optical system link model, and processes the surface shape data based on the measured optical elements. , the low-frequency error simulation model and the medium-high frequency error simulation model of the mirror surface shape are established. The simulation data of low-frequency and medium-high frequency processing surface error are fused to establish a full-band optical component processing surface error simulation model, and the accuracy of the full-frequency optical component processing surface error simulation model is tested. After the data accuracy inspection is completed, the processed surface shape error data is loaded into the optical link simulation system for image quality analysis. The present invention sets a reasonable data sampling interval. Establish an accurate simulation model of processing surface shape error, which lays the foundation for high-precision, fast calculation optical system link image quality simulation analysis.
Owner:CHANGCHUN INST OF OPTICS FINE MECHANICS & PHYSICS CHINESE ACAD OF SCI

A processing method for aircraft complex joint parts

A method for processing a complex joint part of an aircraft comprises the steps of first milling a hexagonal part on a prepared blank to obtain a preliminary part, performing rough milling on the front and reverse side of the preliminary part with a drilled process hole to obtain a roughly processed part; performing heat treatment on the roughly processed part and then forming a plane, and then perform half finish-milling processing to obtain a processed half finish-milling part; after fine plane processing is performed on the processed half finish-milling part, performing finish-milling on the front and the reverse side, adopting a phi12R3 cutter to perform high-speed hole milling on the part, performing hole processing on the surface of a finish-milling lug piece and a recession, and processing a lug groove in two steps to obtain a processed finish-milling part; metering the appearance of the processed finish-milling part, and selecting the qualified processed finish-milling part toremove a process supplementing block to obtain a joint part. By reasonable selection of the cutter and optimized processing of process parameters, high-speed and high-efficiency processing of the joint part is achieved; meanwhile, a lug groove front and reverse side verification edge and verification hole process is added, and the front and reverse side butt joint errors are effectively reduced.
Owner:JIANGXI HONGDU AVIATION IND GRP
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