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242results about How to "Shorten the production period" patented technology

Manufacture method for double-curve H-shaped steel

InactiveCN102896480ASolve the problem of makingEasy to useButt weldingTotal station
The invention discloses a manufacture method for double-curve H-shaped steel. The manufacture method comprises the following steps of: 1) reviewing the material quality of a supplied horizontal plate, flattening the horizontal plate, and pre-processing; 2) three-dimensional lofting by a computer, and spreading in a plane; 3) cutting and blanking on a numeric control cutting machine; 4) opening a groove on an H-shaped steel web, and carrying out the butt welding; 5) marking a bending line and an assembly line on the web and a flange plate; 6) manufacturing a bending jig frame according to three-dimensional coordinates; 7) bending the web and the flange plate via the method of flame rectification assisting cold bending formation; 8) manufacturing a assembly jig frame; 9) combining position welding and spot-welding on an upper flange plate and a lower flange plate respectively assembled on an assembly jig frame group; 10) welding the soldering seam between the web and the lower flange plate; 11) lifting the component from the jig frame, and turning over the component to weld the soldering seam between the web and the upper flange plate; and 12) returning the jig for a repeated inspection, and carrying out the three-dimensional coordinates detection through a total-station instrument. According to the manufacture method, used equipment is simple, and efficiencies on manufacture and production are improved.
Owner:YINGDU BRIDGE STEEL STRUCTURE ENG

Method used for planning production line and apparatus thereof

The invention, which belongs to the automation manufacturing field, discloses a method used for planning a production line and an apparatus thereof. The method comprises the following steps: establishing a virtual model of each component in the production line; defining a motion attribute for each moving virtual model in the virtual models, wherein the moving virtual model corresponds with the production line component which moves during production on the production line and the motion attribute corresponds with the motion attribute of the production line component which moves during production on the production line; combining all the virtual models into a virtual production line; carrying out virtual product production through the virtual production line so as to acquire a virtual production result. The apparatus comprises: an establishment module, a definition module, a combination module, a production module and an obtaining module. By using the method and the apparatus of the invention, a motion which is consistent with the motion in on-site production on the production line can be output in a virtual environment. A technology requirement of the on-site production on the production line can be satisfied and a scheme which is suitable for the production site and is used to plan the production line can be acquired.
Owner:CHERY AUTOMOBILE CO LTD

Manufacturing method of spheroidal graphite cast iron casting of wind power yaw variable-pitch device

The invention discloses a manufacturing process of a spheroidal graphite cast iron casting of a wind power yaw variable-pitch device. The process comprises the following processes of mould making, foaming and moulding, paint brushing, boxing and shaping, electric furnace smelting, tundish-covering nodulizing treatment, vacuum-assist pouring and three-time inoculation treatment, wherein the boxing and shaping process is a layered assembling process, so that the production efficiency can be improved and the process yield can be increased; cold iron is vibrated and reasonably arranged, so that the compactness of tissues in the casting can be improved and the defect of shrinkage porosity can be avoided; by virtue of the processes of electric furnace smelting and tundish-covering nodulizing treatment, the nodulizing rate of the casting can be stabilized and increased and the mechanical properties of the casting can meet the technical quality requirements of wind power castings; the spheroidal graphite cast iron casting manufactured by the process is compact and uniform in tissue, hardly has defects, has good surface quality and high size precision; the casting forming of multiple layers of castings can be realized; and the production efficiency and the process product yield are improved.
Owner:CHTC HEAVY IND

Straddle type single rail traffic rail flexible turnout beam

The invention discloses a straddle type single rail traffic rail flexible turnout beam, which comprises a flexible beam section and a flexibility driving assembly, wherein the flexible beam section is used for forming the flexible turnout beam, the flexibility driving assembly is used for driving the flexible turnout beam to generate the flexibility deformation, and the flexible beam section comprises a flexible beam main body and a walking supporter. The flexible turnout beam structure formed by the flexible beam section with forced flexible deformation is adopted, when the rail conversion joint is needed, the flexibility deformation is generated through external force driving, the stabilizing surface and the guide surface of the flexible beam section are respectively in smooth transition, broken lines are eliminated, the passing of light rail trains is favorably realized, in addition, the structure is greatly simplified through being compared with that of the existing turnout structure, the manufacture cost is reduced, the manufacture work period is shortened, the service life is longer, the use and maintenance cost is saved, the comfort and the safety of the light rail running can be ensured, the vehicle running noise is reduced, and better environment protection performance is realized.
Owner:重庆川东船舶重工有限责任公司

Method for welding 16MnDR low-temperature pressure container pot body closing end splicing welding line

The invention provides a method for welding a joint welding seam of a sealing head of a tank body of a 16MnDR low-temperature pressure vessel and relates to a method for welding the joint welding seam of the sealing head of the tank body of the pressure vessel. The method solves the problem that indexes of tensile strength and impact toughness at the joint of the sealing head of the tank body are reduced in the normalizing temperature state in the prior welding process. The method comprises the following steps: 1, opening a Y-type groove on a joint end face of two joint plates of a 16MnDR sealing head; 2, welding one side of the Y-type groove; 3, gouging and chipping back; 4, welding the welding seam on the back; 5, carrying out normalizing temperature treatment at a charging temperature of between 200 and 400 DEG C and a heat preserving temperature of between 900 and 930 DEG C, and keeping the temperature for 10 to 75 minutes; and 6, carrying out annealing treatment at a charging temperature of between 20 and 390 DEG C and a heat preserving temperature of between 600 and 640 DEG C, and keeping the temperature for 40 to 50 minutes and the temperature dropping speed of between 1.0 and 6.7 DEG C /min. Step 2 and step 4 adopt automatic submerged arc welding, wherein the welding wire brand is H09MnDR, the welding wire diameter is Phi 4 millimeters and the flux brand is SJ305, and the drying is performed for 1 to 2 hours at a drying temperature of between 340 and 360 DEG C. The welding current is 650 to 710A, the electric arc voltage is 34 to 36 V, and the welding speed is 48 to 50 cm/min. The method can improve the tensile strength and the low-temperature impact toughness of the welding seam at the joint of the sealing head after the normalizing temperature treatment.
Owner:哈尔滨建成北方专用车有限公司

Quickly-moving type concrete mixing station

The invention discloses a quickly-moving type concrete mixing station, and relates to the technical field of concrete production equipment. The station comprises an aggregate supplying system, a powdered auxiliary material supplying system, a liquid auxiliary material supplying system, a stirring system, a control panel, a pump delivery system, and a transportation system; wherein the transportation system comprises traction equipment and a trailer plate, the aggregate supplying system, the powdered auxiliary material supplying system, the liquid auxiliary material supply system, the stirring system, the control panel, and the pump delivery system are all arranged on the trailer plate; the aggregate supplying system, the powdered auxiliary material supplying system, and the liquid auxiliary material supplying system all communicate with the stirring system, the stirring system comprises a frame and a stirrer, the stirrer is arranged on the frame; and the pump delivery system is arranged below the material unloading door of the stirrer. The quickly-moving type concrete station has the advantages of compact structure, user-friendliness, and rapid movement, can shorten the construction time and guarantee the concrete quality, satisfies the using requirement of small-batch concrete, improves the construction efficiency, and saves the construction cost.
Owner:SHIJIAZHUANG TIEDAO UNIV +2

Whole plate thick penetration welding method for intersection joint of circular tube

ActiveCN105234568ASolve the problem of not being able to weld through the full thickness of the plateMeet the design requirementsWelding apparatusMachiningSteel tube
The invention belongs to the technical field of steel tube welding and specifically relates to a whole plate thick penetration welding method for an intersection joint of a circular tube. The method comprises the following specific steps that a, the intersection circular tube is cut through a intersection line, and the position of a cutting starting point is marked; b, a starting point of a base plate is identical to the cutting starting point of the intersection circular tube, and an installation datum line is drawn on the outer side of the base plate with the cutting starting point as a datum; c, the intersection circular tube is assembled, and the precision of the installation dimensions of the circular tube is ensured; d, the special-shaped intersection base plate is assembled and stuffed in form the tail portion of the circular tube, and the installation datum line of the base plate is made coincide with the datum line of the inner wall of the circular tube; e, secondary groove machining is conducted, and a groove is polished through a polisher to make the groove face smooth after groove machining is finished; and f, groove machining is conducted, and the intersection joint can meet the requirement of a whole plate thick penetration welding line. According to the method, the conditions that the side portion and the root portion of the circular tube can not achieve full penetration are avoided.
Owner:ZHEJIANG JINGGONG STEEL BUILDING GRP

Travelling support for flexible turnout beam section of straddle-type monorail traffic track

The invention discloses a travelling support for a flexible turnout beam section of a straddle-type monorail traffic track, which comprises a travelling side and a flexible side support board, wherein the flexible side support board comprises two guide boards which are positioned at the upper part and two stabilization boards which are positioned at the lower part. The travelling support which can be forcefully deformed flexibly is adopted to form the flexible turnout beam section and a flexible turnout beam structure, when a track is needed to be transferred and joined, flexible deformation is generated due to the drive of the external force, both the guide side and the stabilization side of the flexible turnout beam section are in smooth transition, fold lines are eliminated, the travelling of light rails is benefited; and moreover, compared with the existing turnout structure, the travelling support is more greatly simplified, the manufacturing cost is lowered, the manufacturing period is shortened, the service life is longer, the use and maintenance costs are saved, the comfortability and safety of the light rail can be ensured, the vehicle travelling noise is lowered, and travelling support has better environmental protection property.
Owner:重庆川东船舶重工有限责任公司

Digital flat panel ray detection ray source end robot based on Mecanum wheels

The invention provides a digital flat panel ray detection ray source end robot based on Mecanum wheels. The digital flat panel ray detection ray source end robot based on the Mecanum wheels comprises a frame I, Mecanum wheels I, servo motors I, a front tracking sensor I, a rear tracking sensor I, an X-ray source, permanent magnets I and a motion control box I, the motion control box I is arranged on the frame I, the front tracing sensor I is arranged at the front end of the frame I, the rear tracking sensor I is arranged at the rear end of the frame I, the X-ray source is arranged in the middle of the frame I, the Mecanum wheels I are arranged on the two sides of the frame I respectively, the servo motors I are connected with the motion control box I, and the permanent magnets I are arranged on the two sides of the bottom of the frame I respectively. The detection robot can conduct omni-directional movement, and on one hand, advancing and retreating, lateral moving and turning around own center can be achieved; on the other hand, rotational movement around any point can be further achieved; the flexibility of the robot on weld joint detection on the curved surface of equipment can be greatly improved specially in large-scale in-service bearing special equipment such as power station boilers, spherical tanks and vertical storage tanks.
Owner:SPECIAL EQUIP SAFETY SUPERVISION INSPECTION INST OF JIANGSU PROVINCE +1

Manufacture method of chemicals independent cargo hold in hull

A manufacture method of a chemicals independent cargo hold in a hull is characterized by including the steps of designing drawing stock, and directly manufacturing stainless steel parts to be machined, in a manufacturer; scribing steel material, cutting and blanking; cold-machining the stainless steel parts; assembling and welding the stainless steel parts cold-machined; assembling and welding section by section; assembling an independent cargo hold; launching after pickling-passivation tightness test. The stainless steel parts are directly manufactured by the stainless steel manufacturer, so that expenditure on purchasing machining equipment is greatly saved, management cost is reduced, and construction period is short; in addition, the parts, in contact with liquid cargoes, of both side of the cargo hold are made of double-phase stainless steel, the part, in contact with the liquid cargoes, of one side of the cargo hold is made of stainless steel composite plates, and accordingly the cargo hold has high strength and corrosion resistance and the cost is saved; the process is reasonable, manufacture period is short, the cost is low, the manufactured independent cargo hold is high in strength, high in tightness and resistant to corrosion, and the needs for carrying high-corrosive chemicals are met.
Owner:ZHOUSHAN PENGLAI SHIP REPAIR & BUILDING CO LTD

Mounting assisting device for three-point spherical bearing and mounting-welding method of mounting assisting device

The invention discloses a mounting assisting device for a three-point spherical bearing and a mounting-welding method of the mounting assisting device. The mounting assisting device comprises three-point support seats, a dummy shaft pin and temporary rigid supports II, wherein three points are uniformly formed at intervals of 120 degrees along the peripheral direction of a support ring, two three-point support seats are respectively symmetrically arranged on two sides of the center line of the three points, and the dummy shaft pin is located between the inner sides of the two mutually symmetric three-point support seats; and the temporary rigid supports II are symmetrically arranged relative to the center line outside the two mutually symmetric three-point support seats. Two sides of the three-point support seats are supported by the temporary rigid supports II, the dummy shaft pin is arranged between the three-point support seats to maintain the required mounting size, the temporary rigid supports II and the dummy shaft pin act together to enable the axial direction of the three-point support seats to be parallel to the plane on which the support ring is located, so that the side surfaces of the three-point support seats are vertical to the plane on which the support ring is located, the distances from the upper parts to the lower parts of the inner sides of the two three-point support seats are equal, and the mounting and the welding are prepared.
Owner:ANHUI MASTEEL ENG & TECH GRP
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