This invention relates to the field of continuous internal mixing and
extrusion equipment technology, and discloses a three-rotor continuous internal mixing and
extrusion equipment, including a mixer housing, rotors one, two, and three arranged side by side in the mixer housing, a feed port on the mixer housing, and a drive mechanism. Through axial partitioning of "conveyance, pre-dispersion, high-pressure crushing, and homogenization," the conveying function and the ultra-
fine dispersion function are decoupled in
physical space. The second
mixing zone can focus on establishing an extreme shear environment sufficient to break up stubborn
carbon black agglomerates, while the first
mixing zone and the mixing output zone ensure a high-
throughput, stable supply and output of materials. This solves the inherent contradiction in traditional twin-rotor / twin-screw
masterbatch production where "increasing blackness requires sacrificing output," enabling continuous and stable production of uniformly dispersed, high-blackness, and
crystal-point-free
masterbatch with high capacity. The optimized rotor configuration reduces unnecessary shear
heat generation and pressure
backflow losses, allowing energy to be more concentrated on the effective
pigment dispersion process.