The invention discloses a Venturi-
cyclone grading washing
system and method for high-dust-content synthesis gas treatment, and relates to the technical field of
industrial gas purification. The
system comprises a first-stage
treatment unit and a second-stage
treatment unit which are connected in series, and venturi scrubbers and a plurality of straight-flow
cyclone separators which are connected in parallel are adopted respectively; the first-stage unit is used for capturing particles with the particle size larger than or equal to 3 microns, and the pressure drop is 45-55 kPa; the second-stage unit is used for intensively
trapping fine particles of 0.8-3 microns, and the pressure drop is 70-80 kPa. A spiral ring reverse blocking device is arranged on the inner wall of the
cyclone separator and used for restraining
liquid drop entrainment and
airflow interference. A WC-Co hard
alloy layer is overlaid on the surface of the venturi
throat pipe, and a
system body is made of an S31603
stainless steel material and is subjected to high-precision
machining and detection treatment. According to the method, washing and separation are carried out in stages according to the particle size, efficient removal of fine particles is achieved, system operation is stable,
energy consumption is low, and the method is suitable for purification requirements of high-dust complex gas sources of
coal chemical industry, coking and the like. Tests show that the dust removal efficiency of the system is greater than or equal to 99.5%, the
continuous operation period is greater than or equal to 180 days, and the
energy consumption is less than or equal to 100 kW.h / 1000 m < 3 >.