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117results about How to "Reduce polishing costs" patented technology

Surface pre-treatment system combining four aluminum alloy working grooves into whole for full recovery of medicament and zero emission of wastewater

ActiveCN102021595AEnsure fluoride-free and ammonium-freeAvoid fluorideWater circulationSlag
The invention relates to a surface pre-treatment system combining four aluminum alloy working grooves into a whole for full recovery of medicament and zero emission of wastewater. The surface pre-heated system comprises a No.1 four-in-one sand surface groove, a No.2 matte tank, a No.3 water washing interception groove, a No.4 water washing interception groove, a No.5 water washing interception groove, a No.6 water washing material waiting groove, a No.7 oxidation groove and a No.8 water washing interception groove, as well as a matching slag pumping system, a medicament recovery system, a water circulation purification processing system and a reverse water replenishing neutralization system. As the four working grooves are combined into a whole, and the technical scheme is simultaneously equipped with the full recovery of the medicament and the zero emission of the wastewater, the pollution of fluorine and ammonium in the oxidation pre-treatment of an aluminum alloy anode can be effectively solved, the full recovery of the wastewater in the aluminum alloy surface pre-treatment can be realized, the pollution control of a company can be greatly reduced, and the production cost can be reduced.
Owner:FOSHAN SANSHUI XIONGYING INNOVATION CENT FOR ALUMINUM SURFACE TECH

Wide/fine machining integrated processing device for emery belt centerless grinding and polishing

The invention discloses a process device with the combination of rough machining and fine machining of centreless grinding and lapping and polishing of an abrasive belt. The device comprises a piece riding wheel, a guide wheel, an abrasion head, a transition gear, a fixing gear, a two-shaft motor, a centreless abrasive head of the abrasive belt, and a supporting member of the piece riding wheel, wherein the centreless abrasive head of abrasive belts is composed of an abrasion head driving gear, the abrasive belt and an abrasive head contacting gear, and the abrasion head driving gear is connected with the abrasive head contacting gear via the abrasive belt. One end of the two-shaft motor is in fixed connection with the abrasive head driving gear, and the other end is connected with a fixed gear which is matched with the transition gear. The transition gear is matched and connected to the abrasive head. The device resolves the problems of poor rigidity, a lot of process procedures, a plurality of devices, much transport, complex operation, inconvenient installation and the like in the prior art of the coarse grinding, fine grinding, polishing and the like of the outer circle with elongated circular rods. The device increases the integral efficiency, reduces manufacture cost, enlarges the manufacture range and combines the rough process, semi-fine process, fine process, lapping and polishing.
Owner:GUANGDONG IND TECHN COLLEGE

Edge error control method in optical lens small grinding head optical machining

The invention belongs to the technical field of optical element machining, and particularly discloses an edge error control method in optical lens small grinding head optical machining. The edge errorcontrol method comprises specific steps that firstly, a workpiece is measured to obtain a surface shape error, an appropriate quadratic term is added to the surface removing amount for adjustment, and the edge machining difficulty is lowered; meanwhile, a polishing path is abstracted to discrete sampling points, and a removing function of each sampling point is calculated according to a removingfunction model; then, the residence time is solved through a space variation deconvolution algorithm; and finally, a control program is generated according to the polishing path and the residence time, and polishing is carried out on the workpiece. The removing function changing along with the position is adopted to solve the residence time, and the removing amount of the edge part can be precisely controlled; the non-linear deconvolution algorithm can adapt to the shifting removing function; and by means of the surface shape adjusting technology, the convergence difficulty of the edge error is lowered to the maximum extent. According to the edge error control method, the requirement for the control precision of a polishing system is relatively low, and therefore the small grinding head polishing cost can be reduced, and the machining efficiency is improved.
Owner:FUDAN UNIV

Production method for mixed grinding material

The invention relates to a novel production method for a mixed grinding material. The method comprises the following steps: mixing zirconium silicate and alumina; carrying out ball milling on the mixture so as to obtain mixed micro-powder; putting the mixed micro-powder, water and a dispersant into a sorting barrel and standing the mixture for settlement after stirring; carrying out sorting, wherein two sub-steps are included, namely, a) sucking out a slurry on the upper layer of the sorting barrel with a siphon, adding clear water to the sorting barrel until the mixture reaches the initial liquid level before siphoning, and carrying out stirring, settling and siphoning so as to obtain particles of a grade, and b) adding the dispersant and clear water into the sorting barrel until the mixture reaches the initial liquid level before siphoning and repeating the steps of stirring, settling and siphoning so as to obtain particles of another grade; drying the obtained particles with different grades so as to obtain a finished product. The mixed grinding material produced in the invention enables damage of micro-powder to the surface of a ground material in grinding to be substantially reduced and plays a very critical role in improving the quality of surface polishing of an object and in reducing polishing cost.
Owner:无锡成旸科技股份有限公司

Aluminum section bar three acid polishing and leveling fog inhibitor for furniture and finishing method thereof

InactiveCN101457362AReduce wear and tearFlat and smooth surface appearancePotassium sulfidePhosphoric acid
The invention discloses a three acid polishing and flattening fog inhibitor used on a furniture aluminum section. The fog inhibitor is made from the following components by weight: 70-85% of phosphoric acid, 6-12% of sulfuric acid, 3-9% of nitric acid, 0.5-3% of boracic acid, 1-5% of potassium sulfide and 1-3% of magnesium oxide. The operation flow of the chemical polishing working procedures comprises the following steps: (1) removing oil stains from surfaces of an aluminum section according to the conventional oil removal working procedures; and (2) chemical polishing: at first, soaking and cleaning the aluminum section with hot water for 4-5min, then polishing in a chemical polishing and flattening fog inhibitor at the temperature of 105-110 DEG C for 4-5min, taking out and cleaning, then soaking and cleaning with 20% of dilute nitric acid by mass percent for 5-8min, and finally oxidizing and sealing holes according to the conventional procedures to obtain a finished product. The fog inhibitor avoids complex mechanical polishing working procedures, and is employed to directly perform three-acid chemical polishing on the aluminum section, which obtains the same process effect as that obtained by the mechanical polishing working procedures, reduces the aluminum section waste and environmental pollution and can significantly lower the production cost.
Owner:HUNAN XINMEIGE INNOVATORY DECORATIVE MATERIAL

Disc multi-station automatic polishing machine

The invention discloses a disc multi-station automatic polishing machine. The machine comprises a disc-shaped worktable which can be controlled to rotate, wherein a plurality of machining stations for fixing a workpiece to be machined are uniformly distributed on the circumference on the worktable; a plurality of groups of polishing mechanisms are uniformly distributed on the circumference above the worktable corresponding to the machining stations; each polishing mechanism comprises a motor and a polishing wheel sleeved on an output shaft of the motor; and a plurality of polishing wheels in the plurality of groups of polishing mechanisms are polishing wheels made of different polishing materials. Due to the structure, the plurality of groups of polishing mechanisms are uniformly distributed on the circumference above the worktable corresponding to the machining stations, and the polishing materials of the plurality of polishing wheels in the plurality of groups of polishing mechanisms are distributed anticlockwise circumferentially from coarse to fine, so only the workpiece to be machined is needed to be fixed on any machining station on the worktable, the surface of the workpiece to be machined can be subjected to gradual machining from coarse grinding to fine grinding by rotating a circle of the circumference of the disc-shaped worktable, machining efficiency is high, and polishing cost can be effectively reduced.
Owner:苍南县灵泉抛光机床制造有限公司

Processing making technology for gold plated brick

The invention discloses a processing making technology for a gold plated brick. The technology is characterized by comprising the following steps of: blank pressing, glazing, printing, microcrystalline glazing, roasting, gold plating, and polishing, thus obtaining a finished product. Through improvement, the invention can achieve the effects that: 1. the previous twice firing is changed into one time firing, one cubic meter natural gas energy can be saved in terms of each square meter (about 1.3m<3> of natural gas can be saved for per m<2> of tile, i.e. 3.2 yuan / m<2>); 2. the price difference between microcrystalline glaze and microcrystalline powder is about 6.5 yuan for per m<2> of tile; 3. in the process, microcrystalline glaze is improved into glaze pouring type glaze fling, the operation is very simple, and the microcrystalline powder has to be stacked by a machine, the process can be greatly affected by tiles, such as different brick blank thickness, varying brick blank flatness and the like, thereby seriously affecting quality; 4. compared with traditional technologies, 5 yuan can be saved by per m<2> of tile in terms of labor and electric charge; and 5. for the surface hardness, the firing temperature of microcrystalline glaze is at about 1200DEG C, so that the surface hardness is much higher than that of microcrystalline powder, with the firing temperature of microcrystalline powder being about 1020DEG C. Thus, the product is not easy to be worn away.
Owner:夹江县长城建陶厂

Surface polish-grinding device and application thereof

The invention discloses a surface polish-grinding device and an application thereof, and aims at solving the problems of generally lack of corresponding equipment, high production cost and low efficiency existing when the polymer coating and the polish-grinding treatment of a rotating body surface and a large-scale fragile metallic phase surface are carried out. The surface polish-grinding devicecomprises a stand column assembly, an upper grinding disc assembly, a lower grinding disc assembly, a detection module assembly, a support assembly, a vacuum adsorption assembly and a control system,wherein the stand column assembly, the lower grinding disc assembly and the detection module assembly are arranged on the support assembly; the stand column assembly comprises a base, a ground lead screw, a guide rail, a stand column servo motor and a stand column speed reducer. The surface polish-grinding device is a bran-new improvement, can realize the plane automatic polish-grinding, plane semiautomatic polish-grinding and circular arc surface semiautomatic polish-grinding of large-scale fragile metal workpieces, plastic rubber products, rotating bodies with complicated shapes and organicor inorganic coatings. The surface polish-grinding device is ingenious in conception and reasonable in design and has relatively high practical value and relatively good application prospect.
Owner:MATERIAL INST OF CHINA ACADEMY OF ENG PHYSICS
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