Patents
Literature
Hiro is an intelligent assistant for R&D personnel, combined with Patent DNA, to facilitate innovative research.
Hiro

55 results about "Dendrite (metal)" patented technology

A dendrite in metallurgy is a characteristic tree-like structure of crystals growing as molten metal solidifies, the shape produced by faster growth along energetically favourable crystallographic directions. This dendritic growth has large consequences in regard to material properties.

High-uniformity short-process forming method for large metal component

The invention relates to the field of metal forming, in particular to a high-uniformity short-process forming method for a large metal component. Firstly, a cast alloy cast ingot is subjected to superhigh temperature demolding; then soaking is conducted on the liquid core cast ingot, precise control of the liquid fraction of the core part of the cast ingot is achieved, axial upsetting and rollingare conducted on the cast ingot under a forging press, dendrite at the liquid core of the cast ingot is fully crushed and balled, and a uniform and tiny semisolid structure is formed; and finally radial and axial forging is conducted on the cast ingot, and the cast ingot is forged into the needed large metal component structure. Through the high-uniformity short-process forming method, the problems such as shrinkage cavity and porosity and dendritic segregation in the cast ingot are solved, the central mechanical performance of the large metal component can reach the surface performance level,and uniformity of the overall performance of the component is improved. The core part of the cast ingot forms the uniform and tiny semisolid structure, and thus the final forge piece has good comprehensive performance. Forming pressure is small, the requirement for ability of forging equipment is lowered, the technological process is shortened, and production cost can be lowered effectively.
Owner:UNIV OF SCI & TECH BEIJING

Dendrite-free alloy negative electrode with solid-liquid phase conversion mechanism and preparation method of dendrite-free alloy negative electrode

The invention discloses a dendrite-free alloy negative electrode with a solid-liquid phase conversion mechanism and a preparation method of the dendrite-free alloy negative electrode. The dendrite-free alloy negative electrode comprises liquid alloy and a three-dimensional skeleton which is compatible with the liquid alloy and has a porous structure. The three-dimensional skeleton with a porous structure is used as a carrier of the liquid alloy and a supporting body of the electrode. The pores of the three-dimensional skeleton with a porous structure are filled with the liquid alloy, and the liquid alloy is in full contact with the three-dimensional skeleton with a porous structure, so that the alloy negative electrode with solid-liquid phase conversion is formed. By designing the alloy negative electrode with a solid-liquid phase conversion mechanism, the phase conversion process from a solid phase to a liquid phase and then to the solid phase can be realized in the charge-discharge process, so that the problem of lithium dendrites in the cycle process of a secondary alkali metal battery is solved, and the cycle stability and safety of the battery are improved.
Owner:HARBIN INST OF TECH

Prediction method for dendritic crystal growth in static molten steel based on parallel computing

The invention relates to the technical field of metallurgy continuous casting, and provides a prediction method for dendritic crystal growth in static molten steel based on parallel computing. The method comprises the following steps: collecting physical property parameters of to-be-studied steel and proportion data of each component; calculating a control equation of a phase field and a solute field according to the collected physical property parameter data and a phase field method model: writing multi-thread program codes based on parallel calculation, distributing a phase field variable and a concentration calculation process of an i-th node to an i-th thread, and setting a boundary condition and a control condition; enabling the n threads to execute the multi-thread program codes based on parallel computing at the same time, and enabling the i-th thread to output the phase field variable and concentration of the i-th node to an (n + 1)-th thread; and enabling the (n + 1)-th threadto convert the phase field variables and concentrations of the n nodes into an image form to obtain the growth process of dendrites in the static molten steel. According to the method, the growth process of the dendritic crystal in the static molten steel can be reproduced, and the dendritic crystal growth prediction accuracy and calculation efficiency are improved.
Owner:NORTHEASTERN UNIV

Simulation method for predicting solidification process of vacuum consumable melting cast ingot

The invention discloses a simulation method for predicting the solidification process of a vacuum consumable melting cast ingot, and relates to the technical field of vacuum consumable arc melting. The simulation method comprises the following steps: establishing a mathematical model related to an electromagnetic field and a flow field, carrying out mesh generation on a geometric model, adopting an Eulerian-Eulerian method, setting three phases: molten metal, equiaxed dendrites and columnar crystals, and obtaining related material attributes; setting relevant boundary conditions and relevant dynamic grid parameters, and simulating flowing and solidification of molten metal in the vacuum consumable arc melting process and distribution of an electromagnetic field and a solidification structure. According to the method, the rising process of the molten pool and the solidification process of the cast ingot in the vacuum self-consuming arc melting process are simulated, the flowing form of the molten metal in the solidification process is obtained, the capacity of predicting macrosegregation of the cast ingot is achieved, and the method plays an important guiding role in optimizing the vacuum self-consuming arc melting process to obtain the cast ingot with uniform components; and the method is of great significance to actual production.
Owner:SHANGHAI JIAO TONG UNIV

Laves phase eutectic alloy with high strength, high hardness and high thermal stability and preparation method of laves phase eutectic alloy

The invention discloses a Laves phase eutectic alloy with high strength, high hardness and high thermal stability and a preparation method of the Laves phase eutectic alloy. The preparation method comprises the following steps that 1, high-purity metal raw materials are polished and cleaned, and proportioning is conducted according to chemical components Cr-22.93 Fe-53.68 Nb (at.%); and 2, the metal raw materials are sequentially put into a water-cooled copper crucible of a non-consumable electric arc melting furnace according to the sequence that the melting points are from low to high, the vacuum degree of a furnace body is increased to 3 * 10 <-3> Pa to 6 * 10 <-3> Pa, high-purity argon is introduced, the air pressure in the furnace is controlled to be 0.05 Pa, and in an electric arc melting process, an alloy ingot is turned over and remelted five times to obtain an eutectic alloy product. According to the eutectic alloy, in a microscopic structure, a full eutectic Laves phase/Nbss phase is arranged in dendrites, a full eutectic Laves phase/mu phase/Nbss phase is arranged among the dendrites, the eutectic alloy has high strength, high hardness and high thermal stability, meanwhile, low-cost Fe is adopted for replacing Cr, the material cost is low, the manufacturing process is simple, rapid and efficient, the eutectic alloy has the advantages of being small in crystallization temperature interval, good in fluidity, small in component segregation and the like, and is suitable for preparing large-size high-quality components with uniform components and structures.
Owner:SHAANXI UNIV OF SCI & TECH

Method for calculating stress of forced convection on AlN dendrites in molten steel solidification process in field of metallurgy

The invention provides a method for calculating the stress of forced convection on AlN dendrites in the molten steel solidification process in the field of metallurgy, and relates to the field of metallurgy. The method comprises the following steps: firstly collecting steel grade components and solidification conditions; secondly calculating heat transfer and mass transfer in the solidification process, growth of interface cells in the solidification process and nucleation and growth of AlN in the solidification process, and further establishing an AlN precipitation model in Fe-C-Al-N quaternary alloy solidification; according to the continuous casting process conditions such as casting temperature, solute components and cooling rate, predicting the precipitation rule through the established AlN precipitation model, displaying the precipitation position, size, shape and size of AlN in a data imaging mode through data analysis and visual processing software, and quantifying the AlN precipitation number. According to the prediction method for the precipitation situation of the AlN inclusions in the molten steel solidification process, the theoretical guidance is provided for optimizing the solidification technology, controlling the size of the AlN inclusions in steel and improving the quality of a casting blank.
Owner:NORTHEASTERN UNIV

Method for measuring dendritic crystal spacing of chalcogenide free-cutting steel continuous casting billet

The invention discloses a method for measuring dendritic crystal spacing of a chalcogenide free-cutting steel continuous casting billet, and belongs to the technical field of metal material detection.The method comprises the following specific steps and parameters: firstly, cleaning, grinding and polishing a sample, and then putting into an electron microscope for analysis; then carrying out automatic statistical analysis on the non-metallic inclusions; adjusting the current of the probe to enable the dead time of the free-cutting steel sample under the electron beam to reach 20-30%; and thelike; carrying out closed operation image processing to obtain an inclusion distribution diagram spliced by all fields of view, screening according to elements and content information of the inclusiondistribution diagram, and judging the inclusion with the S content of more than or equal to 0.1 percent and the Mn content of more than or equal to 0.1 percent as manganese sulfide inclusion; obtaining a manganese sulfide inclusion distribution diagram; and finally, averaging more than or equal to 10 positions to obtain a final measurement value of the secondary dendrite spacing. The method has the advantages that the method is simple and convenient, the measured dendrite spacing value is accurate, the analysis scanning areas can be continuously spliced, and the measurement area is more than100mm < 2 >.
Owner:SHOUGANG CORPORATION

Metal continuous casting process and metal continuous casting device based on electromagnetic excitation combined with mechanical stirring

The invention discloses a metal continuous casting process of electromagnetic excitation combined mechanical stirring. When the alloy melt is solidified, the electromagnetic excited combined mechanical stirring technology is used to generate microscopic and macroscale strong shear flow to break dendrites. In this way, the goal of refining the solidification structure, fully equiaxed crystallization, and reducing the degree of solute segregation can be achieved, thereby improving the performance of the alloy. The invention also provides a metal continuous casting device, which is realized by a device composed of a main crystallizer, a rotor stirring paddle, a runner, a program-controlled motor, a magnetic field generator, a coil, and a voltage-regulated and frequency-regulated AC power supply. The present invention uses the microscopic flow generated by electromagnetic excitation and the macroscopic flow generated by mechanical stirring to form a very complex chaotic flow, forming a strong shear flow, breaking dendrites, promoting the proliferation of crystal nuclei, reducing the temperature gradient, and obtaining ultra-fine Fully equiaxed crystal structure, while significantly reducing or even completely inhibiting the segregation of alloy elements, the energy consumption of the present invention is significantly lower than that of conventional electromagnetic stirring, and the energy saving effect is remarkable.
Owner:新兴发展集团有限公司

A Simple Back Calculation Method for Measuring Casting Interface Heat Transfer Coefficient

The invention discloses a simple back calculation method for measuring the heat transfer coefficient of a casting interface, comprising the steps of: 1) designing a standard casting structure; 2) designing a casting process scheme and molding the casting; 3) sampling different positions on the surface of the standard casting, And after numbering in sequence, do metallographic analysis to obtain the secondary dendrite spacing data of each sample; 4) Calculate the cooling rate corresponding to the secondary dendrite spacing of each sample; 5) Calculate the temperature field value of the casting process plan Simulation analysis, and set the initial interface heat transfer coefficient, extract the cooling rate of the mushy zone; 6) According to the back calculation principle, the cooling rate calculated by the experiment and the simulated cooling rate are fitted and back calculated to solve the required interface heat transfer coefficient. This method can effectively measure and back-calculate the interface heat transfer coefficient without the temperature measurement process, and is convenient to implement and has high accuracy. It is also a general method for the interface heat transfer coefficient of various casting methods.
Owner:DONGFANG TURBINE CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products