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48results about How to "Control Surface Roughness" patented technology

Selective laser melting manufacturing process for annular array blade guide

The invention relates to a selective laser melting manufacturing process for an annular array blade guide. The process comprises the steps of 1, model segment processing, specifically, an annular array blade guide three-dimensional model is equally divided into multiple sections; 2, material selection and setting of process parameters; 3, determining of a placing mode and designing of a support structure; 4, correcting of the size precision; 5, selective laser melting forming; 6, after-treatment, specifically, parts together with a base plate are placed into a vacuum heat treatment furnace, warm is kept for one hour at the temperature of 800 DEG C to eliminate residual stress, and then the parts are cut and the support structure is removed; and 7, welding, specifically, all the segmented parts are fixed on a welding fixture and welding is carried out to obtain an integral annular array blade guide part in an argon-arc welding or laser welding mode. The part size precision, stress deformation and surface roughness are well controlled in the process, mechanical performance of the parts is superior to traditional castings, the manufacturing cycle is short, and the efficiency is high.
Owner:航发优材(镇江)增材制造有限公司

Opening-closing induction type batch electro-spinning device

The invention discloses an opening-closing induction type batch electro-spinning device and relates to an electrostatic spinning device. A material storage box is communicated with a liquid supply device. A heating piece and a temperature sensor are arranged on an inner cavity wall of the material storage box. The heating piece and the temperature sensor are electrically connected with a temperature control box. A nozzle array is arranged at the bottom of the material storage box. Center shafts are arranged in nozzles. The center shafts penetrate through the material storage box vertically. The lower ends of the center shafts are connected with nozzle covers which are placed outside nozzle outlets. The upper ends of the center shafts extend out of the upper end face of the material storage box. A driving motor and a multi-shaft output box are arranged above the material storage box. The driving motor is arranged on the multi-shaft output box. An output shaft of the driving motor is connected with the input end of the multi-shaft output box. The output ends of the multi-shaft output box are connected with the upper ends of the center shafts. A vibration output end of a vibration generator is in rigid connection with the multi-shaft output box. Conducting metal strips are arranged on the bottom face in the material storage box at intervals horizontally and longitudinally. The conducting metal strips are connected to the ground or are electrically connected with a high-voltage power supply. A collecting device is placed below the material storage box. The collecting device is electrically connected with the high-voltage power supply or is connected to the ground.
Owner:XIAMEN UNIV

Preparation method of superhydrophilic and underwater-superoleophobic polyacrylonitrile-based oil-water separating membrane

The invention provides a preparation method of a superhydrophilic and underwater-superoleophobic polyacrylonitrile-based oil-water separating membrane. The preparation method comprises the following steps of: adopting acrylonitrile monomer as a main-body raw material, and adopting an aqueous-phase precipitated polymerization method to synthesize a polyacrylonitrile-based copolymer; selecting a crystalline diluting agent, combining with a thermally-induced phase separation method to construct a polyacrylonitrile-based microporous membrane with a micro/nano structure and high flux on the surface, and preparing the superhydrophilic and underwater-superoleophobic microporous membrane by simple modification and grafting, wherein the use of an organic solvent is avoided in synthesis and modification of the process. The oil-water separating membrane prepared by the preparation method has the advantages of high porosity, good pressure resistance, permanent hydrophilia and excellent underwateroleophobic property; in addition, the adhesion to oil drops is very low, the pollution resistance is good, long-time and stable operation can be achieved, and high-efficiency separation from an oil-water mixture to oil-in-water type oil-water emulsion can be realized only by means of gravity or lower pressure.
Owner:TIANJIN POLYTECHNIC UNIV

Ultrasonic machining tool with three groups of ultrasonic vibrators formed into conical structure and controlling method

The invention discloses an ultrasonic machining tool with three groups of ultrasonic vibrators formed into a conical structure and a controlling method. A hinge base is mounted on the lower side of atriangular fixed plate; a flexible hinge is mounted at the lower end of the hinge base; three ultrasonic vibrator fixed sleeves are respectively fixed on three inclined mounting bases positioned on the lower side of the triangular fixed plate; three ultrasonic vibrators are respectively sleeved in the ultrasonic vibrator fixed sleeves; one corresponding end of each of three small hinges is respectively connected with the corresponding output end of the corresponding ultrasonic vibrator through double-end bolts while the other end of each of the three small hinges is connected with a corresponding mounting platform positioned in the middle of the upper side of the flexible hinge; and a cutter is mounted in a cutter mounting hole formed in the middle of the lower side of the flexible hinge.The three ultrasonic vibrators of a tool system of the ultrasonic machining tool disclosed by the invention are formed into the conical structure, and an inverse solution thinking way of a micro-motion track of a sphere point of a grinding and polishing head and a macro-control method using isotropic tangential length incremental method as a main content, the aims that the machining precision of an ultrasonic grinding and polishing machine tool is improved and the surface quality of machined parts is improved are fulfilled.
Owner:JILIN UNIV

Method for preparing pure-phase MXene by using plasma etching technology

The invention discloses a method for preparing pure-phase MXene by using a plasma etching technology. According to the invention, Mo2Ca2C is used as a precursor, conventional plasma etching equipmentis used, CF4/Ar gas is used for replacing a strongly-corrosive HF solution as an etching agent, and a plasma etching technology is conuducted to prepare the pure-phase MXene; the etching agent is excited into a fluorine-containing plasma air mass under the action of radio frequency, so on one hand, the F element with selective etching capability is reserved, and on the other end, interference of an O element source and an H element source is eliminated and the purity of the etching agent is kept to the greatest extent; furthermore, inert gas Ar contained in the etching agent forms the chargedplasma air mass with relatively large molecular weight under the action of radio frequency, and an electric field generated by bias voltage of an etching cavity is used for accelerating the moving speed of an Ar charged group and generating a bombardment effect so as to strip a multilayer MXene material generated by etching into a single-layer MXene material; and compared with a traditional liquid-phase ultrasonic stripping method, adsorption interference of impurity groups in a liquid phase is eliminated in the invention.
Owner:YANCHENG INST OF TECH

Method and device for preparing coating on basis of laser processing technology

The invention discloses a method and device for preparing a coating on the basis of a laser processing technology and belongs to the technical field of part refabrication. The method includes the steps that firstly, the surface of a workpiece is coated with a thin black organic matter layer which serves as a laser energy absorption layer; pulse laser with the power density being GW/cm<2> grade is adopted for irradiating the surface of the workpiece, so that plastic pits are formed in the surface of the workpiece; the treated surface of the workpiece is cleaned and dried; and laser pulse beams with the power density being 10<4>-10<6> W/cm<2> are adopted for irradiating spraying wires and then melting the spraying wires into liquid state, liquid spraying wires are blown by high-pressure protective gas to impact on the surface of the workpiece at a high speed, and the coating is formed. According to the method and the device, an adjustable laser device is adopted, and the laser pulse beam diameter and output energy can be controlled; the coating prepared through the method has the characteristics of being high in interface bonding force and quality; and the method and the device have the technical characteristics of being short in spraying time, low in energy consumption, free of pollution and the like.
Owner:ANHUI UNIVERSITY OF TECHNOLOGY

Continuous annealing method for hot stamping forming steel

The invention discloses a continuous annealing method for hot stamping forming steel. The continuous annealing method comprises an annealing procedure and a leveling procedure, wherein in the annealing procedure, the temperature of an uniform temperature section is 780-800 DEG C, the starting temperature of fast cooling is 670-690 DEG C, the final temperature of fast cooling is 390-410 DEG C, the final temperature of aging is 360-380 DEG C, the end temperature of a final cooling section is 140-160 DEG C, and the temperature after water quenching is 43-50 DEG C. The continuous annealing method is adopted for production, and thus the production efficiency is higher. The method is matched with the dew point in a furnace to produce products, thereby improving the combination firmness of subsequent hot stamping forming scale and a matrix. The method adopts the reasonable leveling process, is matched with a leveling working roller with certain roughness, and controls the surface roughness of band steel, thereby improving the combination firmness of subsequent hot stamping forming scale and the matrix. The scale of the hot stamping forming product produced by the method is not easy to shed off, and the combination firmness of the scale and the matrix is good.
Owner:TANGSHAN IRON & STEEL GROUP +1

Thin-wall sleeve machining method

The invention discloses a thin-wall sleeve machining method. The thin-wall sleeve machining method comprises a molding machining step. The molding machining step comprises the steps that a cylindricalblank of which a through hole is a circular through hole is machined to have the finished product size, and in the molding machining step, a cylindrical core rod is adopted to constrain the blank firstly, specifically, the core rod is inserted into the through hole, and the through hole is in interference connection with the core rod; then the outer circle of the blank is machined, specifically,the core rod is fixed to equipment capable of driving the core rod to rotate around the axis of the core rod, and the outer circle of the blank is machined to have the finished product outer circle size in the process that the blank rotates along with the core rod; and the through hole diameter is machined into the finished product through hole diameter through the following step that the blank generates plastic deformation under the action of the core rod through interference connection till the through hole diameter is machined into the finished product through hole diameter. The machining method is simple in process and suitable for thin-wall sleeve batch production on the condition that the thin-wall sleeve machining quality is guaranteed.
Owner:SICHUAN HUADU NUCLEAR EQUIP MFR

Method for reducing roughness of hot-rolled pickled surface of 10Cr17 stainless steel

The invention discloses a method for reducing the roughness of a hot-rolled pickled surface of 10Cr17 stainless steel. The method comprises the following steps that 1, annealing of a steel coil is performed, wherein cover annealing treatment is performed on a hot-rolled 10Cr17 stainless steel black skin coil, the annealing temperature is 760-850 DEG C, and the heat preservation time is 18-22 hours; 2, the shot blasting process is performed, wherein through a shot blasting machine striking angle test, the striking angle of a shot blasting head is adjusted to enable a shot blasting striking surface to be uniformly distributed on the steel strip, and the rotating speed on a transmission side is adjusted to be 25-30Hz, the rotating speed on an operation side is adjusted to be 33-38Hz; and 3, sulfuric acid and mixed acid pickling is performed, wherein sulfuric acid and mixed acid pickling is performed on the shot-blasted steel strip, the concentration of sulfuric acid is 200 g/L-280 g/L, and the concentration of hydrofluoric acid in mixed acid liquor is 0.5 g/L-1.5 g/L. The method can effectively control the surface roughness Ra of the steel strip to be less than or equal to 3.5 micronsso as to solve the contradiction problem between the pickling quality and the surface roughness of the steel strip.
Owner:SHANDONG TAISHAN STEEL GROUP

Composite forming method of component with large-angle thin-wall twisted narrow-depth cavity feature

The invention relates to a composite forming method of a component with a large-angle thin-wall twisted narrow-depth cavity feature. The composite forming method comprises the steps of model reconstruction, mold manufacturing as well as processing and forming; the model reconstruction comprises the steps that a three-dimensional model of the component is reconstructed in software, two side wing thin walls of the component three-dimensional model are unfolded outwards towards the two sides to form the three-dimensional model of a pre-machined part; mold manufacturing comprises the steps that acorrecting mold comprising a plurality of mold components is manufactured according to the outline design of the component; and processing and forming comprise the steps that production and processingof the pre-machined parts of a plate part is performed, then, the two side wing thin walls which are unfolded outwards of the pre-machined part are heated and folded inwards by using the correcting mold, and component processing is completed. Compared with the prior art, the component is reconstructed into the pre-processing part with no deep-cavity features, the side wing sheets on the two sidescan be recovered to form the large-angle twisted narrow-depth cavity during heating and folding, the defect that the narrow-depth cavity is damaged or lost due to the fact that the cutting processingis directly adopted can be overcome, and the product precision and the finished product rate are guaranteed to the maximum degree.
Owner:SHANGHAI JIAO TONG UNIV +1

Manufacturing method of vehicle speed changing box module

The invention belongs to the technical field of car part manufacturing and particularly relates to a manufacturing method of a vehicle speed changing box module. The method comprises the following steps that 1, according to a three-dimensional model of the vehicle speed changing box part design mould, layering and slicing are carried out on the three-dimensional model, and the mould comprises a base portion, a buffering portion and a forming portion; 2, parameters of the three-dimensional model of the mould are input into 3D printing equipment, and the base portion of the mould is printed andobtained; 3, the buffering portion is printed on the base portion; 4, the forming portion is printed on the buffering portion; and 5, surface treatment is carried out on the forming portion. Accordingto the method, multiple first blind holes are formed in the upper surface of the base portion, first protrusions corresponding to first blind holes correspondingly are arranged on the lower surface of the buffering portion, the upper surface of the buffering portion is provided with multiple second protrusions with the axis not coinciding with that of the first protrusions, and second blind holescorresponding to the second protrusions are formed in the lower surface of the forming portion. The method well solves the problems that for existing vehicle speed changing box part moulds, the development period is long, the service life is shortened gradually, and the precision is reduced gradually.
Owner:HEFEI KANGZHIHENG MACHINERY TECH CO LTD

An opening and closing induction batch electrospinning device

The invention discloses an opening-closing induction type batch electro-spinning device and relates to an electrostatic spinning device. A material storage box is communicated with a liquid supply device. A heating piece and a temperature sensor are arranged on an inner cavity wall of the material storage box. The heating piece and the temperature sensor are electrically connected with a temperature control box. A nozzle array is arranged at the bottom of the material storage box. Center shafts are arranged in nozzles. The center shafts penetrate through the material storage box vertically. The lower ends of the center shafts are connected with nozzle covers which are placed outside nozzle outlets. The upper ends of the center shafts extend out of the upper end face of the material storage box. A driving motor and a multi-shaft output box are arranged above the material storage box. The driving motor is arranged on the multi-shaft output box. An output shaft of the driving motor is connected with the input end of the multi-shaft output box. The output ends of the multi-shaft output box are connected with the upper ends of the center shafts. A vibration output end of a vibration generator is in rigid connection with the multi-shaft output box. Conducting metal strips are arranged on the bottom face in the material storage box at intervals horizontally and longitudinally. The conducting metal strips are connected to the ground or are electrically connected with a high-voltage power supply. A collecting device is placed below the material storage box. The collecting device is electrically connected with the high-voltage power supply or is connected to the ground.
Owner:XIAMEN UNIV

A method and device for preparing coating based on laser processing technology

The invention discloses a method and device for preparing a coating on the basis of a laser processing technology and belongs to the technical field of part refabrication. The method includes the steps that firstly, the surface of a workpiece is coated with a thin black organic matter layer which serves as a laser energy absorption layer; pulse laser with the power density being GW / cm<2> grade is adopted for irradiating the surface of the workpiece, so that plastic pits are formed in the surface of the workpiece; the treated surface of the workpiece is cleaned and dried; and laser pulse beams with the power density being 10<4>-10<6> W / cm<2> are adopted for irradiating spraying wires and then melting the spraying wires into liquid state, liquid spraying wires are blown by high-pressure protective gas to impact on the surface of the workpiece at a high speed, and the coating is formed. According to the method and the device, an adjustable laser device is adopted, and the laser pulse beam diameter and output energy can be controlled; the coating prepared through the method has the characteristics of being high in interface bonding force and quality; and the method and the device have the technical characteristics of being short in spraying time, low in energy consumption, free of pollution and the like.
Owner:ANHUI UNIVERSITY OF TECHNOLOGY
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