241results about How to "Improve pourability" patented technology

The invention relates to a method for manufacturing low-carbon and low-silicon steel. The requirement of the low-carbon and low-silicon steel on low contents of carbon and silicon is surely satisfied via decarbonizing and deoxidizing with an RH vacuum treatment device, as a result, the content of the end carbon of a steel-smelting furnace is increased, the after-blow is reduced, the oxidizability of molten steel is lowered, the cost of deoxidization and alloying is reduced, and the purity of the steel is improved; according to the quality requirement of the steel, the secondary refining of the molten steel can adopt two methods, i.e. RH vacuum treatment or combination of the RH vacuum treatment and LF (Ladle Furnace) refining. By utilizing vacuum natural decarbonization and deoxygenation, brittle Al2O3 impurities generated by aluminum deoxidation are reduced, the cleanliness of the steel is improved, silicon added to the molten steel can be effectively controlled from the steel-smelting furnace tapping to the RH vacuum treatment, C and Si in the steel are easy to control and stable; the Al2O3 impurities generated by deoxygenation are greatly reduced and reasonable Ca deformation treatment is performed, so that the castability of the molten steel is good, and the problem of nozzle clogging caused during continuously casting the type of steel is avoided.

The invention discloses an asphalt base composite material for pavement crack repair. The asphalt base composite material for pavement crack repair is prepared from a component A and a component B, wherein the component A comprises the following raw materials in parts by weight: 120-150 parts of anionic emulsified asphalt, 1-3 parts of water reducing agent, 1-3 parts of defoaming agent, 3-8 parts of binder and 0-10 parts of water, and the component B comprises the following raw materials in parts by weight: 100 parts of cement, 70-110 parts of sand and 0.01-0.06 part of expanding agent. The asphalt base composite material for pavement crack repair has the flexibility of asphalt, the rigidity of cement and certain strength, is used for crack pouring and can bear and transfer loading force; the binder is added to the material so as to play a role of reinforcing the binding force between the material and crack walls, so that the service life of a pavement is prolonged, and the re-cracking phenomenon is difficult to occur. The asphalt base composite material for pavement crack repair has the advantages of low cost price, simple construction, low requirements on constructors, low energy consumption, low cost, strong binding power and long useful life and can be widely applied to the pavement crack repair.

A cement-emulsified asphalt mortar used for railway and overhead railway in urban area contains cement and its additive, emulsified asphalt, sand, water, water-reducing agent, aluminium powder, surfactant, defoaming agent, polyacrylic fibres and chlorobutadiene latex. Its preparing process is also disclosed. Its advantages are high flowability, high strength and freeze-thawing resistance, and no environmental pollution.

The invention belongs to the technical field of alloy steel, and in particular, relates to a manufacturing method of Mn-Cr gear steel. The gear steel comprises the following components: 0.17-0.22% of C, 0.15-0.25% of Si, 1.10-1.40% of Mn, 1.00-1.30% of Cr, Mo not more than 0.08%, B not more than 0.0005%, Cu not more than 0.02%, Ni not more than 0.02%, 0.025-0.055% of Al, P not more than 0.015%, 0.020-0.035% of S, N not more than 130 ppm, and the balance of iron. The method improves the cleanness of molten steel through optimizing the refining process and the slag system control, performs the nitrogen adding treatment through a wire feeding procedure to effectively refine grains of the aluminum deoxidation gear steel, realizes precise control of hardenability alloy elements, solves the deoxidation and sulfur maintaining contradiction, and guarantees excellent pouring performance of the molten steel and excellent cutting performance of the gear steel.

The invention provides a method for producing boron steel in a converter, which is characterized in that argon subaeration is performed on a ladle in the whole process; a deoxidizer and alloys required by steel grades are begun to be added into the ladle for preliminary deoxidation and alloying under the condition of 1/4 tapping, and simultaneously a desulfurizer is added for desulfurization treatment; aluminum is added into the ladle in an argon blowing station for final deoxidation, and ferroboron is added into the ladle when the [O] is controlled to be between 0.0020 and 0.0040 percent; and the ferroboron is coated by an aluminum sheet and added into molten steel. The method has the advantages that: firstly, the method saves the refining procedure of an LF furnace and a vacuum furnace and has low production cost, short production procedure and high production efficiency; secondly, the pourability of the molten steel is good; thirdly, no requirement is put forward as for acid-soluble aluminum in the steel, so that the method solves the problems of pastiness of the molten steel, easy bonding of water gaps, reduction of the steel quality and the like caused by the increase of Al2O3 inclusion due to high acid-soluble aluminum; and fourthly, the recovery rate of boron can reach 60 to 75 percent and the wave range of the yield is small. Moreover, the method has good application prospect.

The invention discloses a crack repair material for an asphalt concrete pavement, and is characterized in that epoxy acrylate is taken as a substrate material, and a toughening agent, a diluent, an initiator, a promoter, a cross-linking agent and a pigment are doped to modify and adjust, by utilizing the invention, a big crack on the asphalt concrete pavement is repaired at high efficiency, and a tiny crack is effectively repaired, so that the capacity of resisting a vehicle load and influence of an environment factor of the asphalt concrete pavement can be greatly improved, and the service life of the asphalt concrete pavement is prolonged.

The invention provides magnesium and calcium-containing 45MnVS free machining quenched and tempered steel and a manufacturing method thereof. The steel comprises the main components of 0.42% to 0.51% of C, 0.15% to 0.6% of Si, 0.90% to 1.50% of Mn, 0.010% to 0.035% of P, 0.040% to 0.080% of S, 0.06% to 0.13% of V, 0.0005% to 0.008% of Mg, 0.01% to 0.04% of Al, 0.0008% to 0.005% of Ca, and the balance being Fe and unavoidable impurities. According to the magnesium and calcium-containing 45MnVS free machining quenched and tempered steel and the manufacturing method thereof, though adopting converter control smelting, LF+VD magnesium calcium compounded inclusion form treatment modification, M-EMS+F-EMS composite continuous casting and controlled rolling and controlled cooling, and adding a trace amount of magnesium and calcium on the basis of traditional 45MnVS steel, the sulfur-containing inclusion is modified, the material strength index is equivalent to the quenching and tempering condition of No.45 steel, and the calcium-containing 45MnVS free machining quenched and tempered steel has machinability and fatigue resistance better than the 45MnVS steel, and is applicable to parts and structural parts such as automobile connecting rods, crank shafts, knuckle spindles, drive shafts and front axles.

The present invention relates to an epoxy/polyurethane interpenetrating polymer network underwtaer repairing material. Its composition includes (by weight portions) acrylic epoxy resin 90-110 portions, polyurethane prepolymer 15-30 portions, diluting agent 30-60 prtions, initiator 0.5-1.0 portions of accelerator 0.1-0.2 portions. Besides, said invention also provides its excellent properties and extensive application range.

The invention relates to a hydrophilic double-component grouting plugging material. The hydrophilic double-component grouting plugging material comprises a component A and a component B with a grouting volume ratio of 1: 1-5, wherein the component A comprises the following substances in parts by weight: 100 parts of polyether polyol, 10-50 parts of a plasticizer, 20-60 parts of isocyanate, 0.05-0.3 part of a catalyst, 20-60 parts of a solvent and 0.01-0.05 part of a retarder; the component B comprises the following substances in parts by weight: 100 parts of sodium silicate, 2-5 parts of a cross-linking agent and 0.5-2 parts of a catalyst. The plugging material related to the invention also has the characteristics of environment protection, no pollution, low cost and high dynamic strength besides the properties of great grouting capability, high gelatinizing speed, large water containing quantity and rapid and efficient seepage-proof plugging. The grouting plugging material is suitable for the grouting plugging of various buildings, such as ponds, water towers and basements, and the grouting plugging engineering of various ports, docks, bridge piers, dams and hydropower station curtains.

The invention provides a foaming-free fast-curing high-strength leak-stopping waterproof polyurethane grouting material. The material is composed of a component A and a component B, wherein the component A comprises isocyanate monomer, isocyanate prepolymer and highly-hydrophobic environment-friendly plasticizer, the component B comprises high-activity polyether polyol, chain-extending cross-linking agent, highly-hydrophobic environment-friendly plasticizer and antioxidant, and a volume ratio of the component A to the component B is 1: 1. The leak-stopping waterproof polyurethane grouting material has low viscosity, is convenient to grout, has the characteristics of no foaming and fast curing and the advantages of good leak-stopping effect, high mechanical strength and wet bonding strength and excellent aging resistance, and is applicable to rapid leak stopping, water prevention and reinforcement of distress in concrete of an underground construction.

The invention relates to the technical field of ferrous metallurgy, in particular to a smelting method of sulfur bearing steel. The smelting method of the sulfur bearing steel comprises steps as follows: a, lime, a slag modifier and a compound deoxidizer are added to steel tapping slag of an electric furnace, so that the content of CaO is 30wt%-45wt% and the content of Al2O3 is 35wt%-45wt% in the slag; b, molten steel is sent into an LF (ladle furnace), the LF is powered on for slagging, the slag modifier is added to control the flowability of furnace slag, the furnace slag is turned into white slag through diffusion and deoxygenation, sulfur is fed into the LF for sulfur alloying, and calcification treatment is performed during LF steel tapping; c, slagging-off operation is performed after smelting by the LF is completed; d, the molten steel is transferred to a VD (vacuum degassing) furnace for smelting, and vacuum treatment is performed; a covering agent is added to a molten steel surface after degassing, and argon gas is adjusted for flexible argon blowing for 15-40 min. The content of S before and after VD treatment changes more slightly, the loss of sulfur in the steel after VD treatment is lower, the loss rate is smaller than or equal to 0.005%, the content of sulfur in molten steel after VD treatment is stably controlled, and stable product quality is obtained.

The invention belongs to the technical field of automobile steel and particularly relates to non-quenched steel for camshafts and a preparation method of the non-quenched steel. The steel is preparedfrom the chemical components in percentage by mass: 0.42%-0.49% of C, 0.30%-0.60% of Si, 1.00%-1.50% of Mn, 0.06-0.13% of V, 0.035%-0.075% of S, less than or equal to 0.035% of P, less than or equal to 0.30% of Cr, less than or equal to 0.30% of Ni, less than or equal to 0.30% of Cu, 0.010%-0.040% of Alt, less than or equal to 15 ppm of [O], and the balance Fe and inevitable impurities, specifically, C+Si/6+Mn/4.5+1.8*V is equal to 1-1.1. Electric furnace smelting and LF refining are adopted, desulfuration, then sulfuration and proper calcium treatment process are adopted in the refining process, and Mn/S is controlled. The vacuum treatment time of the steel is longer than or equal to 12 minutes, and the soft blowing time is longer than or equal to 20 minutes. A casting blank is cast through continuous casting, the pulling speed and the superheat degree are controlled, and the continuous casting of twelve furnaces or more is achieved. The heating and soaking temperature, the heating time, the initial rolling temperature, the final rolling temperature, the cooling speed and the like are controlled in the rolling process, and finally, peeling and flaw detection are carried out, so that high-quality round steel is obtained; and the round steel can meet the requirement for direct cutting processing.

The invention relates to the technical field of metallurgy, in particular to an inclusion control method for rod and wire alloy steel, which solves the problem of inclusion standard exceeding of the rod and wire material alloy steel, improves the molten steel cleanness and improving the molten steel casting performance. The method has the technical scheme that a production process of converter smelting, laser fusion (LF) refining, relative humidity (RH) refining and square blank continuous casting is adopted, the molten steel is subject to the calcium treatment after the LF refining completion during the production, and the RH treatment is then carried out after the soft blowing. The concrete steps are as follows: (1) the molten steel smelted by the converter is deoxidized by aluminum; (2) calcium wires are fed into the molten steel after the LF refining completion; (3) argon soft flowing is carried out on the molten steel after the wire feeding completion; (4) the molten steel is subject to RH vacuum treatment; (5) argon soft flowing is carried out on the molten steel after the RH vacuum treatment completion; and (6) tundish covering agents are added, and the continuous cast steel long nozzle argon blowing protection casting is adopted. The inclusion control method has the advantages that the production cost is greatly saved, and in addition, the inclusion grade is obviously reduced through being compared with that of the original process.

The invention discloses a novel grouting material. The novel grouting material is prepared from the following raw materials in parts by weight: 20 to 30 parts of waste concrete, 10 to 20 parts of cement, 8 to 15 parts of mineral powder, 15 to 25 parts of iron tailing slag, 10 to 30 parts of pulverized fuel ash, 7 to 22 parts of aggregate, 5 to 10 parts of waste stone, 6 to 12 parts of waste gypsum, 3 to 6 parts of polypropylene fiber, 2 to 3 parts of hydroxypropyl cellulose, 1 to 2 parts of nanometer calcium silicate hydrate, 3 to 8 parts of expanding agent, 2 to 3 parts of antifoaming agent, 0.5 to 1 part of water-reducing agent, 2 to 6 parts of early strength agent, 0.3 to 0.7 part of anti-settling agent, 0.1 to 0.3 part of air entraining agent and 0.2 to 0.4 part of retarder. The novel grouting material has very good compressive strength and flexural strength, and meets engineering requirements on basic materials; a preparation method of the novel grouting material is easy to operate, and is suitable for popularization.

The invention belongs to the technical field of metallurgy of iron and steel, and particularly relates to a calcium treatment process of rod wire alloy steel. The invention adopts a converter smelting-LF (ladle furnace) refining-RH refining-square billet continuous casting production technique. The calcium treatment process is implemented in a way that: after the LF refining finishes, feeding an iron calcium wire, silico-calcium wire or solid calcium wire into molten steel at the linear speed of 50-250m/min to control the mass percent of calcium aluminum in the molten steel at 0.08-0.16%; after the soft blow, carrying out RH treatment; after the RH treatment finishes, carrying out calcium carbonate treatment, and feeding the iron calcium wire, silico-calcium wire or solid calcium wire into molten steel at the linear speed of 50-250m/min to control the mass percent of calcium aluminum in the molten steel at 0.04-0.08%; and carrying out soft blow, and casting. When the treatment process is used for producing high-quality steel, the inclusion level can not deteriorate, the castability of the molten steel is good, the number of continuous casting furnaces is increased, the calcium content of the molten steel is low but does not influence the casting performance, and the treatment process plastifies the inclusions and improves the mechanical properties of steel.

The invention discloses controllable clay and cement seepage-proof reinforcement paste. The controllable clay and cement seepage-proof reinforcement paste is mainly prepared from clay raw stock, cement and water, wherein the clay raw stock is mainly obtained by stirring clay and water. A modifier is added in the controllable clay and cement seepage-proof reinforcement paste; the doping amount of the modifier is 1 to 3 percent; the modifier mainly comprises mineral additives, sulfate and bentonite in a mass ratio of a:b:c; and a:b:c is 5:(5-0):(0-5). The product has the advantages of high stability and water flow dilution resistance, controllable setting time, adjustable strength, high antiseepage performance, low cost, environment friendliness and the like.

The invention discloses a manufacturing method of low-oxygen low-inclusion bearing steel. The manufacturing method comprises the steps of preparing of raw materials, converter smelting and alloying, LF+VD refining, continuous casting, rolling and slow cooling, wherein the mass percent of chemical components of the bearing steel in content is controlled to reach the standards of 1.06-1.1% of C, 0.7-0.75% of Si, 1.30-1.35% of Mn, 0.02-0.05% of Mo, 0.06-0.08% of Ni, 1.85-1.9% of Cr, 0.02-0.04% of Co, 0.02-0.03% of V, 0.01-0.03% of Als, 0.02-0.03% of Hf, 0.01-0.02% of Ta, 0.005-0.008% of Te, 0.05-0.1% of Cu, less than or equal to 0.025% of S, less than or equal to 0.025 of P, less than or equal to 10*10<-6> of O, less than or equal to 2*10<-6> of H and the balance Fe and inevitable impurities.According to the manufacturing method of the low-oxygen low-inclusion bearing steel smelting, the raw materials, the refining process, refining slag, crystallizer casting powder and the continuous casting process are controlled, so that the content of the obtained non-metal impurities of the bearing steel is low, and the content of the Ti is low; the phenomenon of nozzle nodulation is avoided inthe continuous casting process of square billets, blank throwing is smooth, the solidification speed of a blank shell is high, and safety of continuous casting is ensured, so that a final product is uniform in component, stable in performance and good in strength; and after heat treatment, the yield strength reaches 700 MPa, the tensile strength reaches 910 MPa, and the elongation at the cross section reaches 35%.

The invention discloses a micro-expansion grouting material. The micro-expansion grouting material is characterized by being prepared from the following materials in parts by mass: 30-50 parts of high-calcium flyash, 15-30 parts of calcined shale, 5-20 parts of phosphorus gypsum, 10-20 parts of ordinary silicate cement and 5-15 parts of rapidly-hardened sulphate aluminum cement. Further, additivematerials and water are added according to the times of the total parts by mass of the above materials on the basis that the total parts by mass of the materials are prepared to 100 parts. The additive materials comprise 0.5-1 part of a polycarboxylic acid water reducer, 0.1-1 part of redispersible latex powder, 0.05-0.15 part of hydroxypropyl methyl cellulose ether, 0.2-0.4 part of calcium lignosulphonate and 0.1-0.5 part of a cationic organic polymer; the water accounts for 8-10 parts. The micro-expansion grouting material has the characteristics of excellent mechanical property, micro expansion, low preparation cost, high solid waste utilization rate, green and environmental protection and high compatibility with soil.

The invention provides a method for preparing a geopolymer grouting material and a method for applying the geopolymer grouting material to static pressure grouting. Raw materials for preparing the geopolymer grouting material include steel slag, mineral slag, sodium silicate, silica fume, calcium bentonite, softened water and a composite alkali activator. The method for preparing the geopolymer grouting material comprises the steps that 1, a component A is prepared; 2, a component B is prepared; 3, a component C is prepared; and 4, the geopolymer grouting material is prepared. The method for static pressure grouting comprises the steps of 1, survey; 2, assessment; 3, pit sounding; 4, hollowing general survey; 5, deflection value check; 6, comprehensive evaluation; 7, measurement and hole arrangement; 8, drilling; 9, grouting; 10, check; 11, grouting hole sealing; and 12, recheck to complete static pressure grouting. The methods have the advantages of environmental friendliness, low viscosity, high elasticity modulus, high cohesiveness, low cost, high efficiency and high durability.

The invention belongs to the technical field of steel preparation, and particularly relates to a production process for high-purity bearing steel. The production process comprises the following steps: firstly, adding blast-furnace molten iron and steel scrap in an electric converter and smelting; secondly, alloying a steel ladle by virtue of an alloy, an aluminium cake and a low-nitrogen carburant; thirdly, discharging molten steel into the steel ladle subjected to the alloying treatment after the smelting is completed, slagging and enabling the slagging result to meet the requirements of while slag in the earlier stage of refining, obtaining the while slag and then carrying out aluminium line feeding operation; fourthly, hoisting molten steel qualified after the refining into a vacuum tank and carrying out vacuum treatment; and finally carrying out continuous casting. Cancel of molten steel modification treatment is realized; and moreover, the molten steel is high in castability and meets the production requirements of high-standard bearing steel.

The invention discloses an efficient alloying method for smelting 38CrMoAl steel and relates to the field of ferrous metallurgy. The method includes the technological processes of electric arc furnace smelting, LF refining, VD vacuum refining and big round billet continuous casting in sequence. In the electric furnace steel tapping process, aluminum ingots, silicon iron, ferromanganese, ferrochromium, ferromolybdenum, pre-molten refining slag and lime are sequentially added to alloy and slag materials for pre-refining. In the LF refining process, molten steel components except aluminum are adjusted in place. In the VD vacuum refining process, vacuum treatment is conducted twice, 8.5-9.5 kg/t of the aluminum ingots are added at a time after first vacuum treatment is completed, and then second vacuum treatment is conducted to homogenize the molten steel components and denaturalize inclusions. In the big round billet continuous casting process, whole-course protective continuous casting is adopted. The aluminum yield and the molten steel cleanliness can be effectively increased, the service life of a steel ladle can be effectively prolonged, the molten steel is high in controllability of the chemical components and good in castability, and the stability of product performance can be improved.

The high-performance no-contraction cement-base grouting material consists of portland cement, sulphoaluminate clinker, bentonite, sodium methyl naphthalenesulfonate condensate, defoaming agent, quartzite, etc. in certain proportion. The grouting material has controllable solidification time, excellent flowability, excellent grouting performance, relatively high volume stability and no contraction. The present invention may be used widely in the repair and construction of various concrete engineering.

The invention relates to the technical field of steelmaking, in particular to a steelmaking method of sulfur and aluminum-containing steel. The steelmaking method of the sulfur and aluminum-containingsteel comprises the following steps: (1) converter smelting: prohibiting the molten iron pre-desulfurization process before the converter smelting process, controlling the sulfur content of molten iron entering a converter not to be less than 0.035 percent and then performing the converter smelting process; (2) steel tapping: adding an aluminum block or aluminum iron for deoxidization and addingferrosilicon and ferromanganese for alloying; (3) LF furnace refining: adding active lime, fluorite and aluminum pellets to make refining slag, feeding a silicon-calcium wire of 0.8-1.2 m/ton into molten steel at the LF refining later stage and prohibiting the addition of aluminum at the LF refining later stage; (4) RH vacuum: (5) sulfur addition: adding FeS in the molten steel, so that the content of S in the steel is that the required standard sulfur percentage content deducts 0.002 percent; (6) soft blowing. The steelmaking method provided by the invention has the benefits that not only canthe content of the sulfur in the sulfur and aluminum-containing steel be controlled stably, but also the nozzle nodulation phenomenon is avoided, and further the pourability of the molten steel is enhanced.

The present invention relates to elastic high-strength epoxy grouting material and its preparation. The elastic high-strength epoxy grouting material features its material composition comprising epoxy resin in 100 weight portions, long chain active diluent in 50-150 weight portions, curing agent in 10-100 weight portions and silane coupler 0.5-10 weight portions. The epoxy resin contains flexible epoxy resin in 20-60 weight portions. The present invention has the features of good grouting performance, high elasticity and no toxicity.