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34results about How to "Reduce deformation cracking" patented technology

Non-quenching high-toughness cold-working die steel and production process

The invention relates to a non-quenching high-toughness cold-working die steel belonging to the technical field of metallurgical manufacture. The novel cold-working die steel is developed by optimizing and creating a product component formula, adding alloy elements, rolled and cold thinned texture and adopting the processes of remelting and fining electroslag in an electric furnace, forging many times in a great forging proportion and special heat treatment. The manufacture process comprises the following flows: selecting a chemical component range; drawing an ingredient scheme according to the chemical component range; melting at an intermediate frequency; remelting (refining) the electroslag; annealing; discharging; extending hydrogen; forging; normalizing; tempering; mechanically processing; and detecting. The important manufacture process comprises the steps: (1) refining; (2) forging; (3) extending hydrogen; and (4) normalizing; and tempering so as to obtain non-quenching high-toughness cold-working die steel. The invention has reasonable chemical component proportion, low manufacture cost, good alloying effect, great forging transformer ratio, favorable density of metal structure and high toughness performance index. Various performance indexes of the product reach or exceed the levels of similar international and national products.
Owner:SHANDONG YUANDA MATERIAL TECH CO LTD

Non-quenched and tempered steel and method for manufacturing automobile semi-axle using non-quenched and tempered steel

The invention discloses non-quenched and tempered steel and a method for manufacturing an automobile semi-axle by using the non-quenched and tempered steel. The non-quenched and tempered steel is prepared from the components in percentage by mass: 0.43-0.47% of C, 0.50-0.80% of Si, 1.20-1.60% of Mn, less than or equal to 0.015% of P, less than or equal to 0.035% of S, 0.15-0.30% of Cr, 0.10-0.15%of V, 0.01-0.05% of Al, less than or equal to 0.045% of Nb, 0.015-0.035% of Ti, 0.01-0.02% of N, less than or equal to 0.25% of Ni, less than or equal to 0.10% of Mo, less than or equal to 0.03% of Sn, less than or equal to 0.20% of Cu and the balance of Fe and impurities. According to the non-quenched and tempered steel and the method for manufacturing the automobile semi-axle by using the non-quenched and tempered steel, the high-performance micro-alloyed non-quenched and tempered steel is adopted to replace 42CrMoH quenched and tempered steel for the implementation of a semi-axle controlled-forging and controlled cooling manufacturing process, and the quenching and tempering heat treatment process is eliminated, so that energy consumption of the automobile semi-axle manufacturing can besaved by 40-50%, the cost can be reduced by 10-20%, meanwhile, deformation and cracking caused by quenching during quenching and tempering can be reduced, the straightening process is simplified, andthe technical level reaches the domestic leading position.
Owner:SHAANXI AUTOMOBILE GROUP +1

Environment-friendly casting coated sand and method for preparing the coated sand

The invention discloses an environment-friendly casting coated sand, which is prepared by the following raw materials in parts by weight: 70-75 parts of quartz sand, 0.2-0.3 part of calcium stearate, 4-6 parts of corncob powder, 13-15 parts of magnesium olivine sands, 2-3 parts of water, 0.7-1 part of urotropine, 4-6 parts of a thermoplastic phenolic resin, 3-5 parts of isopropanol, 5-7 parts of Portland cement, 2.5-4 parts of boric acid, and 5-7 parts of a synergistic agent. An inorganic silicate binder is added into the environment-friendly casting coated sand, so that the use amount of the phenolic resin is reduced and the environment-friendly casting coated sand is still good in cohesiveness and strength; the boric acid is added so that the heat resisting property of the product is improved; the synergistic agent prepared by a special process is added into the environment-friendly casting coated sand, so that liquidity, breathability, heat dispersion and strength of the coated sand are enhanced, and the surface of the environment-friendly casting coated sand isn't easy to crack and deform. By adopting the prepared product, the environmental pollution can be alleviated and the production cost is reduced, the amount of generated gas is low, the casting quality is high and the casting surface is smooth.
Owner:FANCHANG COUNTY JINKE CASTING

Method for forging steel bimetallic fracture splitting connecting rod

ActiveCN106994496ASolved manufacturing issues that could not be used to crack connecting rodsSolve the bonding qualityFurnace typesForging/hammering/pressing machinesCementiteBrittleness
The invention provides a method for forging a steel bimetallic fracture splitting connecting rod. The method comprises the following steps that S1, a casting blank of the steel bimetallic fracture splitting connecting rod is prepared through a casting process, and the casting blank is composed of a connecting rod body, a fracture splitting area and a connecting rod cover; S2, the casting blank is subjected to normalizing treatment and used for removing network cementite in a fracture splitting material and an interface area, and a bimetallic interface is promoted to form a continuous diffusion layer; S3, the casting blank is forged, and the flowing direction of the fracture splitting material is controlled through a forging die; S4, burrs on the surface of a forged part are cleared away, and shot blasting treatment is carried out; S5, the forged part is subjected to thermal refining, the mechanical performance of the connecting rod meets requirements, and the fracture splitting brittleness of the fracture splitting material is guaranteed; and S6, a fracture splitting groove is formed, fracture splitting and reassembly are carried out, and finally the finished steel bimetallic fracture splitting connecting rod is obtained. The limit of the fracture splitting connecting rod on the material can be broken through, and the problem that alloy steel cannot be used for producing and manufacturing the fracture splitting connecting rod is solved.
Owner:JIANGSU UNIV

Assembling type anti-freezing ecological side slope retaining wall for bleak, wet and cold climatic region and assembling method

The invention discloses an assembling type anti-freezing ecological side slope retaining wall for a bleak, wet and cold climatic region and an assembling method. The side slope retaining wall comprises a foundation pit slot formed in a pavement or a part, close to a side slope, of a side slope platform; a drain integration foundation is arranged in the foundation pit slot; a drainage ditch, a mortise and a drain pipe are arranged on the drain integration foundation; a first retaining wall building block and at least one second retaining wall building block are sequentially arranged on the sideslope from bottom to top; the bottom of the first retaining wall building block is assembled in the mortise; the bottoms of the second retaining wall building blocks are arranged at the top of the first retaining wall building block in a clamping manner; a drain layer is arranged among the first retaining wall building block, the second retaining wall building blocks and the side slope; cover plates are correspondingly fixed on the surfaces of the first retaining wall building block and the second retaining wall building blocks; a window hole and drain holes are correspondingly formed in eachcover plate; plant growth articles are arranged in each window hole; and telescopic anchor rods extending into the side slope are arranged in a manner of penetrating through the cover plates and thefirst retaining wall building block and the second retaining wall building blocks below the cover plates.
Owner:CHANGAN UNIV +1

Batten and plank processing method

The invention discloses a batten and plank processing method which comprises the following steps that 1) moisture of timber is balanced, degreasing and draying are carried out, when the moisture content of the timber does not exceed 11%, the timber is discharged from a drying kiln, then the timber is stacked and stored for about 15 days in a gap filling mode, then the balanced timber is balanced for 3-4 days, moisture of the timber is uniform, the moisture content does not exceed 13%, and the balanced timber is stored for 15-20 days; 2) sorting is carried out, and the timber with the uniform moisture content and a compact structure is chosen; 3) slicing is carried out, transverse or longitudinal cutting is carried out, and the chosen timber is cut on the whole to be manufactured into 6cm wide battens; 4) bonding and splicing are carried out, the sliced battens are spliced and bonded into needed sizes according to original positions; 5) compaction and air drying are carried out. For an improvement, a technological contraction joint is reserved on platens after the bonding and splicing in the step 4) every a distance. Compared with the prior art, the batten and plank processing method has the advantages that the chosen batten is cut into the 6cm wide battens, wooden ribs in the battens are broken, the properties of thermal expansion and contraction of finished products are reduced, the manufactured barren and platen finished products are stable in quality, and deformation and cracking do not easily occur.
Owner:ZHEJIANG XIYINGMEN WOOD

Cement-base colored microsurface and construction method thereof

The invention discloses a cement-base colored microsurface, belonging to the technical field of road engineering. The microsurface pavement comprises a cement-base layer, wherein the cement-base layer comprises the following components in parts by mass: 100 parts of cement, 150-170 parts of colored quartz sand, 50 parts of water, 7 parts of waterproofing agent and 10 parts of pigment; and the cement-base layer also comprises 0.1 vol% of polyvinyl alcohol fiber and a right amount of modifier. The modifier is composed of a water-based epoxy resin (the mass ratio of the water-based epoxy resin to the cement is (8-12):100) and a curing agent (the mass ratio of the curing agent to the water-based epoxy resin is 1.3:1), or hydroxy cellulose (the mass ratio of the hydroxy cellulose to the water is 3:100), or a water-based organic silicon resin (the mass ratio of the water-based organic silicon resin to the cement is 2.5:100). The color of the colored quartz sand has the same color system as the color of the pigment. The invention also discloses a construction method of the cement-base colored microsurface. The cement-base colored microsurface has the advantages of higher water resistance, higher crack resistance, higher wear resistance, higher color distinction degree and high color durability, and is easy for construction.
Owner:SOUTHEAST UNIV

3D overprinting and casing pressure decorative film production process, application and intermediate product

ActiveCN109532178AImprove surface strengthImproves scratch and oil resistanceCeilingsCovering/liningsFiberSurface layer
The invention discloses a 3D overprinting and casing pressure decorative film and a production process and application thereof. The decorative film successively comprises a staple fiber non-woven paper layer, a twin-block composite rubber layer, a PET transparent film layer, a release agent layer, a composite rubber layer and a PVC calendaring film layer. The process comprises the following steps:preparing a bottom PET composite layer: compounding the softened PVC calendaring film and the bottom PET composite layer to obtain an intermediate product; printing, pre-softening the intermediate product, embossing, cooling and rolling; wherein the pre-softening process is gradient heating softening. According to the product, the PVC calendaring film layer is arranged to replace the compoundingprocess of surface layer PVC and PVC base film. Since the PVC calendaring film layer is high-density PVC, surface strength of the 3D overprinting and casing pressure decorative film is greatly increased, and scratch resistance and oil fouling resistance are improved. Furthermore, the separation and delamination rate of the surface layer PVC coating and the bottom PVC calendaring film composite layer in the traditional process is reduced.
Owner:浙江锦盛装饰材料股份有限公司

Non-quenching high-toughness cold-working die steel and production process

The invention relates to a non-quenching high-toughness cold-working die steel belonging to the technical field of metallurgical manufacture. The novel cold-working die steel is developed by optimizing and creating a product component formula, adding alloy elements, rolled and cold thinned texture and adopting the processes of remelting and fining electroslag in an electric furnace, forging many times in a great forging proportion and special heat treatment. The manufacture process comprises the following flows: selecting a chemical component range; drawing an ingredient scheme according to the chemical component range; melting at an intermediate frequency; remelting (refining) the electroslag; annealing; discharging; extending hydrogen; forging; normalizing; tempering; mechanically processing; and detecting. The important manufacture process comprises the steps: (1) refining; (2) forging; (3) extending hydrogen; and (4) normalizing; and tempering so as to obtain non-quenching high-toughness cold-working die steel. The invention has reasonable chemical component proportion, low manufacture cost, good alloying effect, great forging transformer ratio, favorable density of metal structure and high toughness performance index. Various performance indexes of the product reach or exceed the levels of similar international and national products.
Owner:SHANDONG YUANDA MATERIAL TECH CO LTD

Batten and plank processing method

The invention discloses a method for processing wood strips and boards, which comprises the following steps: 1) balancing the moisture content of the wood, degreasing and drying, and leaving the kiln from the drying kiln when the moisture content of the wood is not more than 11%, and then stacking The wood is filled and stored for about 15 days, and then balanced in a balancing kiln for 3-4 days to make the moisture of the wood uniform, and the moisture content does not exceed 13%, and then the balanced wood is stored for 15-20 days; 2) Material selection: choose moisture Uniform and tightly structured wood; 3) Slicing: Carry out horizontal or vertical cutting, and cut the selected wood as a whole to make 6cm wide wooden strips; 4) Bonding and splicing: the planed wooden strips are still Splicing and bonding into the required size according to the original position; 5) compacting and air-drying. As an improvement, step 4) reserves a process contraction joint at intervals for the planks after bonding and splicing. Compared with the prior art, the present invention cuts the selected wooden strips into wooden strips with a width of about 6 cm, and breaks the wooden bars therein, so that the thermal expansion and contraction of the finished product is reduced, and the quality of the finished wooden strips and boards is improved. Stable and not prone to deformation and cracking.
Owner:ZHEJIANG XIYINGMEN WOOD
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