The invention discloses an accurate regulation and control method and
system for chemical components of TC4 return
scrap EB + VAR duplex
smelting cast ingots, belongs to the technical field of
titanium alloy precision
metallurgy, and constructs a set of intelligent closed-loop process
system. The method comprises the core steps that firstly, the temperature of a
molten pool is calculated on line based on EB furnace
heat balance and serves as core input, and a model is established according to the
Langmuir law to predict the volatilization rate of the
Al element in real time; secondly, the Al compensation amount is dynamically calculated according to the prediction result, meanwhile, the feeding process is stabilized by optimizing the charging density and stabilizing the feeding process of the return
scrap and the compensation aluminum material in a blank pressing or laminating mode, the fluctuation of the
smelting speed is controlled within + / -5%, and an EB cast
ingot with preliminarily uniform components is prepared; and finally, the EB cast
ingot is subjected to VAR remelting, and ultimate homogenization is achieved through the
electromagnetic stirring and
directional solidification effects of the EB cast
ingot. According to the cast ingot obtained through the method, the deviation of the total-length
Al element content is stably controlled within + / -0.4%, and the component uniformity, the batch stability and the return
scrap utilization rate are remarkably improved.