103 results about "Toluene oxidation" patented technology

The invention discloses a toluene-benzene vent gas recovery process during hexanolactam production by adopting toluene oxidation method, which comprises the following steps: toluene-benzene vent gas discharged from a toluene oxidation device is introduced into an adsorption tower to carry out gas-liquid countercurrent contact with absorbent that is injected form the tower top under the temperature of 20-50 DEG C and pressure of 0.5-1.0MPa; when the adsorption rate of the toluene-benzene vent gas is up to 90-98 percent, the solution absorbed with toluene-benzene is introduced to a desorption tower and desorption is carried out under temperature of 90-108 DEG C and pressure of 0.1-0.12MPa; when the adsorption rate is higher than 95 percent, desorbed toluene-benzene mixture air is cooled to 20-40 DEG C, the adsorbent after desorption is cooled to 20-50 DEG C and recycled. The recovery rate of toluene and benzene of the process of the invention can be more than 90 percent, and the gross content of toluene and benzene after the recovery process can reach more than 95 percent; therefore, not only the toluene and benzene can be effectively recovered, but also the discharged gas can be up to national and industry emission standards; in addition, economic and social benefits of enterprises are improved.

The invention relates to a method for preparing benzaldehyde by oxidizing toluene. Currently, no method for producing the benzaldehyde has simple reactions as well as high toluene percent conversion and benzaldehyde selectivity. The raw materials comprise 1-59% of toluene, 0.005-5% of master catalyst, oxygen source and 40-98% of benzyl benzoate, wherein the mol ratio of oxygen molecules in the oxygen source to toluene is (0.3-3):1, and the master catalyst is one or more than two of cobalt ions, manganese ions, vanadium ions and nickel ions. The method comprises the following steps: mixing the toluene, master catalyst and benzyl benzoate in a reactor; at the temperature of 140-300 DEG C and under the absolute pressure of 0.05-1.0 MPa, introducing the oxygen source into the mixed liquor to react for more than 2 hours; and refining the mixed liquor to obtain the benzaldehyde. The toluene percent conversion is higher than 30%, and the benzaldehyde selectivity is higher than 70%. The invention has the advantages of simple reaction, energy conservation, environmental protection, easy separation of products and solvent, and high toluene percent conversion and benzaldehyde selectivity.

The invention discloses a three-dimensional ordered mesoporous cerium dioxide supported Pt-MnO<x> catalyst for efficient catalytic oxidation of toluene, and belongs to the fields of catalytic chemistry and nano-science. Firstly, a three-dimensional ordered mesoporous cerium oxide carrier is prepared by a KIT-6 template method, wherein Ce(NO3)3.6H2O is used as a precursor solution, and ethanol is used as a solvent; then Pt-Mn nanoparticles are prepared by an ethylene glycol reduction method, wherein chloroplatinic acid and manganese acetate are used as metal precursors, and an ethylene glycol solution containing sodium borohydride is used as a reducing agent; and finally, a meso-CeO2 supported Pt-Mn bimetal catalyst is obtained by using an adsorption method by mixing and stirring the meso-CeO2 carrier and the Pt-Mn nanoparticles, and the mPt-nMnO<x>/meso-CeO2 catalyst is obtained by roasting in air. The material is novel, the preparation process is simple, the morphology of product particles is regular and controllable, and the obtained catalyst shows good catalytic activity, thermal stability and water resistance for toluene oxidation.

The invention relates to the technical field of treatment of a volatile substance toluene, in particular to a method for removing toluene by oxidation under the catalysis of rod-like nanometer cerium dioxide-loaded palladium. According to the method for removing toluene by catalytic oxidation, cerium dioxide-loaded palladium is taken as a catalyst, and toluene is removed by oxidative combustion. According to the method, cerium dioxide-loaded palladium is taken as the catalyst, toluene is treated by an oxidation combustion method, and no related reports about the treatment of toluene in the presence of the catalyst in the prior art are made, and by the method, toluene is oxidized into carbon dioxide, so that obvious removal effects are achieved. Rod-like nanometer cerium dioxide is selected as a carrier, and compared with common nanoparticles cerium dioxide-loaded palladium, rod-like nanometer cerium dioxide-loaded palladium has the advantages that the catalytic activity is high, and better catalytic treatment effects can be achieved.

A three-dimensional order macroporous structural CoOx/Eu0.6 Sr0.4 FeO3 catalyst, a preparation method and application thereof belong to the field of porous functional material synthesis and heterogeneous catalysis. The preparation method includes steps of preparing Eu0.6 Sr0.4 FeO3 in three-dimensional order macroporous structure at first, and then preparing a CoOx/Eu0.6 Sr0.4 FeO3 catalyst with high-dispersed cobalt oxide by the isometric impregnation process while utilizing the Eu0.6 Sr0.4 FeO3 catalyst in the three-dimensional order macroporous structure as a carrier and utilizing cobaltous nitrate as a cobalt source. The Eu0.6 Sr0.4 FeO3 and the CoOx/Eu0.6 Sr0.4 FeO3 prepared by the preparation method have excellent catalytic property to p-xylene oxidation reaction, and the CoOx/Eu0.6Sr0.4 FeO3 catalyst in the three-dimensional order macroporous structure has good application prospect in terms of removing volatile organic compounds by means of oxidation.

The invention discloses a method for combined production of benzyl alcohol, benzaldehyde and benzoic acid through oxidizing toluene. The method comprises the following steps: 1, oxidizing: continuously introducing toluene, a catalyst and an oxygen-containing gas to an oxidation reactor, and reacting to obtain an oxidation reaction solution; 2, hydrolyzing: continuously introducing the oxidation reaction solution to a hydrolysis reactor, continuously adding water to the hydrolysis reactor, and reacting to obtain a hydrolysis reaction mixture; 3, carrying out liquid-liquid layering: continuously adding the hydrolysis reaction mixture to a liquid-liquid layering device to obtain an upper layer oil phase containing toluene, benzyl alcohol and benzaldehyde and a lower layer water phase containing benzyl alcohol, benzaldehyde and benzoic acid; and 4, carrying out product separation: rectifying the upper layer oil phase to obtain incompletely reacted toluene, benzyl alcohol and benzaldehyde products, and cooling and crystallizing the lower layer water phase, and filtering the cooled and crystallized lower layer water phase to obtain a filtrate and a benzoic acid product. The method has the advantages of high raw material conversion rate, few byproducts, good selectivity of target products, and environmental protection.

The invention relates to a catalyst for synthesizing pyromellitic dianhydride from durene. The catalyst mainly overcomes the problem of low yield of the target product pyromellitic dianhydride due toa great number of side reactions in oxidation of durene in the prior art. According to the invention, an oxide catalyst is employed; the catalyst adopts alpha-Al2O3, silicon carbide, a ceramic ring ora mixture thereof as a carrier; and the active component of the catalyst is at least one selected from a group consisting of elemental vanadium, group-IVB elements, group-VIB elements and alkali metal elements. With such a technical scheme, the above technical problem is overcome, side reactions in oxidation of durene are reduced, and the yield of pyromellitic dianhydride is improved.

The invention relates to a toluene oxidation catalyst, and especially relates to a Co/MCM-41 catalyst and a preparation method thereof. The method comprises the following steps: mixing solid cetyl trimethyl ammonium bromide (CTAB) powder and a proper amount of water, and performing stirring until the above powder is dissolved fully; adjusting the system pH value to be 11-12 by using ammonia waterunder intense stirring, and performing stirring continuously for 30-40min; adding tetraethoxysilane (TEOS) to the system dropwise, pouring an aqueous solution containing cobalt ions once, and performing intense stirring for 24-26h; transferring an obtained mixed liquid to a crystallization kettle with a polytetrafluoroethylene inner liner, and allowing the obtained liquid to stand for 24-26h for crystallization under constant-temperature and dry conditions, wherein the temperature is 110+/-5 DEG C; performing cooling on the crystallization kettle, performing vacuum filtration, and putting an obtained material into a calorstat with a temperature of 60+/-5 DEG C, and performing drying for 12-24h; and after the obtained material is dried fully, transferring the dried material to a crucible, putting the crucible to a muffle furnace, and performing roasting to obtain the Co/MCM-41 catalyst.

The invention discloses a Cs3Bi2Br9/TiO2 perovskite heterojunction and a preparation method thereof, and an application of the Cs3Bi2Br9/TiO2 perovskite heterojunction in photocatalytic toluene oxidation. The preparation method comprises the following steps: dropwise adding CsBr and BiBr3 solutions into a TiO2 dispersion liquid under stirring, then carrying out ultracentrifugation, and then dryinga solid to obtain the Cs3Bi2Br9/TiO2 perovskite heterojunction. According to the invention, the Cs3Bi2Br9/TiO2 perovskite heterojunction is added into toluene, illumination is carried out in the presence of oxygen, and benzyl alcohol is prepared, wherein the conversion rate exceeds 70%, and the selectivity is close to 100%.

The invention belongs to the technical field of chemical engineering and in particular relates to a synthetic method of benzoic acid in presence of a 9-thienone compound. The synthetic method providedby the invention takes toluene as a raw material and the 9-thienone compound as a catalyst and does not need to adopt a solvent, and reaction is carried out for 40-48 hours under the irradiation of visible lights and room temperature and air conditions, so that toluene oxidation can be efficiently realized and the benzoic acid is generated. The synthetic method provided by the invention has the advantages that the benzoic acid can be prepared by adopting a toluene photooxidation method under room temperature and solvent-free conditions, so that optimization and transformation on an existing production technology for preparing the benzoic acid by adopting the toluene oxidation method are realized; and a visible light photosensitizer is adopted as the catalyst, and cost is reduced. The synthetic method provided by the invention can greatly reduce energy consumption, and the problem that the environment is polluted by waste produced by heavy metals and an acetic acid solvent and the problem of heavy metal residues in a product are thoroughly solved, thereby achieving energy-saving and environment-friendly effects. Compared with the traditional production technology, the synthetic method provided by the invention is greatly reduced in the whole power consumption, equipment investment and overall operation cost.

The invention discloses a preparation method of propylene oxide. Toluene, molecular oxygen and propylene are taken as raw materials, and the propylene oxide is prepared through a high-temperature reaction unit, a low-temperature reaction unit, a light component removal unit, a propylene removal unit, a propylene oxide removal unit, a propylene oxide refining unit and a toluene removal unit. The preparation method is an improvement on the basis of a method for preparing propylene oxide through a toluene oxidation reaction and a propylene epoxidation reaction. Compared with the existing processfor preparing propylene oxide, the preparation method provided by the invention has the advantages of high one-way toluene conversion rate, high reaction selectivity, high conversion rate, low energyconsumption, short technological process, and low operation cost.

The invention discloses a method of extracting benzoic acid, benzaldehyde and methylbenzene from a toluene oxidation reaction liquid and belongs to a separation method of the toluene oxidation reaction liquid. The method includes following steps: 1) feeding the toluene liquid-phase oxidation reaction liquid into the bottom of a first rectifying column, and heating the reaction liquid when the liquid level reaches 1/3-1/2 of the bottom of the first rectifying column; (2) when the apparatus reaches total reflux, feeding vapor for controlling the temperature of the bottom of the first rectifying column to be 250-260 DEG C and the temperature of the bottom of the first rectifying column to be 185 DEG C; (3) feeding the top discharged material from the first rectifying column into the middle-lower part of a second rectifying column, and controlling the temperature of the bottom of the second rectifying column to be 177-180 DEG C and the temperature of the bottom of the second rectifying column to be 110-112 DEG C; and (4) through a continuous middle material feeding method, withdrawing a material flow from the bottom of the first rectifying column to obtain the benzoic acid, withdrawing a top distilled substance from the top of the second rectifying column to obtain the methylbenzene, and withdrawing a material flow from the bottom of the second rectifying column to obtain the benzaldehyde. The method is short in separation period, is simple in operation, is low in energy consumption and is high in yield. The obtained benzoic acid is high in purity. The method can achieve industrialization of extraction of the benzoic acid, the benzaldehyde and the methylbenzene from the toluene oxidation reaction liquid.

A method for rectification and separation of benzoic acid, benzaldehyde, and toluene by a single tower sidestream comprises the following steps: firstly adding a toluene liquid phase catalytic oxidation reaction solution into a tower kettle of a sidestream rectifying tower, heating when the liquid level reaches1/3-1/2 of the tower kettle height; when the device reaches total reflux, adjusting the temperature at the sidestream D-1 to 110-112 DEG C, the temperature at the sidestream D-2 to 177-180 DEG C, and the temperature at the sidestream D-3 to 249-255 DEG C from up to down; adding a reaction solution after toluene oxidation into the rectifying tower in a continuous intermediate charging mode, adjusting a reflux ratio to 3-5, wherein the sidestream D-1 distillate is toluene, the sidestream D-2 distillate is benzaldehyde, and the sidestream D-3 distillate is benzoic acid. The tower plate number of the rectifying tower is 96 or more than 96, but less than 110, and the raw material of the toluene oxidation reaction solution is preferably charged at the 25th-30th plate; the sidestream D-1 discharging port is the first tower plate, and the sidestream D-2 discharging port is the 40th-45th tower plate; the sidestream D-3 is the tower bottom.

The invention provides a catalyst for preparing pyromellitic dianhydride by oxidizing durene and a preparation method thereof. The active component of the catalyst is composed of an active component,an auxiliary agent and a composite oxide carrier, and the composition is V-Ma-Ox/Ti-Mb-Ox, wherein V is the active component, the content of V in the active component is 10-30 wt%, Ma is the auxiliaryagent and is selected from one or more of Mo, W, P, Sb and Nb, and the molar ratio of the auxiliary agent Ma to the active component V is 0.01-0.5, the composite oxide carrier is Ti-Mb-Ox, Mb is oneor more of Ce, Zr and Sn, and the molar ratio of Mb to Ti is 0.1-0.8. A solid solution composite oxide with relatively high activation and oxygen species transmission capabilities is prepared througha coprecipitation or sol-gel method and then mixed with an active component solution to obtain active component slurry and then sprayed onto a spherical or annular catalyst carrier, dried and roastedto obtain the catalyst.

The invention discloses a system and a method for continuously producing high-quality and high-selectivity benzaldehyde and benzoic acid by using a jet loop reactor. The system comprises a jet loop reactor, a toluene removal tower, a dividing wall tower and a benzaldehyde rectifying tower. Based on the system, toluene oxidation reaction is performed in the jet loop reactor by taking toluene as a raw material, oxygen as an oxidizing agent and organic salt as a catalyst, and oxidation liquid after reaction is subjected to product purification through the toluene removal tower, the dividing walltower and the benzaldehyde rectifying tower, so that continuous production of high-quality and high-selectivity benzaldehyde and benzoic acid is realized. By means of the mode, the selectivity of benzaldehyde can be effectively improved, and high-quality benzoic acid and benzaldehyde with high purity can be produced. The production system is simple in structure and low in equipment investment, theproduction method is simple in operation, easy to control, short in reaction time and high in raw material utilization rate, and the whole reaction process is safe, stable, green and environment-friendly.

The invention discloses a Co3O4/CuO high-efficiency photo-thermal catalyst, and a preparation method and applications thereof. The preparation method comprises following steps: cobalt nitrate, cupricnitrate, and urea are taken as reaction raw materials, dissolving is carried out, coprecipitation hydro-thermal reaction is carried out, and washing and vacuum drying are carried out so as to obtain aprecursor; and 2, the precursor is subjected to roasting so as to obtain the Co3O4/CuO high-efficiency photo-thermal catalyst. The technology is simple; cost is relatively low; the obtained product is uniform in morphology; the repeatability is high; high photo-thermal conversion performance is achieved; the Co3O4/CuO interface effect is capable of reducing molecular oxygen activation energy obviously; compared with pure Co3O4, the advantages of Co3O4/CuO are that more active substances are generated, so that toluene oxidation process sis more easy; toluene initial concentration is 360ppm, weight hourly space velocity is 90000 ml g<-1>h<-1>, when the temperature is increased to 125 DEG C through illumination heating, toluene degradation rate is as high as 91% or higher, inactivation resistance is improved greatly; and effective stable degradation of toluene at a low temperature is realized.

The invention relates to a single crystal Ag nanoplate/Co3O4/Eu0.6Sr0.4FeO3 composite catalyst, a preparation thereof and an application thereof, which belongs to the composite catalyst technical field. The single crystal Ag nanoplate/Co3O4/Eu0.6Sr0.4FeO3 composite catalyst is loaded on the pore channel and the surface of Co3O4/Eu0.6Sr0.4FeO3; 4mmol/L of AgNO3 solution and 6.0mmol/L NaBH4 solution are prepared according to the mol ratio of 1: 15: 0.7 of AgNO3, citric acid to PVP; 3DOM Co3O4/Eu0.6S r0.4FeO3 is dipped in the AgNO3 solution, a NaBH4 solution is added according the mol ratio of 1: 6 of AgNO3 to NaBH4, and then the mixture is rapidly transferred to a rotary evaporation instrument when the concussion is carried out, and rotated and stirred at the room temperature for 60 minutes, filtered, washed, and dried at the room temperature to obtain the catalyst. The loaded sample presents more excellent catalytic performance on a toluene oxidation reaction at a low conversion rate phase.

The invention discloses a process and apparatus for processing heavy byproducts in toluene oxidation process; the heavy byproducts in the toluene oxidation process are hydrolyzed under alkaline conditions, the hydrolysate is separated by a separation column into a light component and a heavy component, the light component is separated again into water, benzyl alcohol and benzaldehyde, the benzyl alcohol and benzaldehyde are returned to the original production process, part of the water is reused as process water for hydrolysis, the other part of the water is used as process water to desalt the heavy component by washing, saline water is recycled after the heavy component is desalted, and the desalted heavy oil is used as a heat source. By using the process and apparatus, it is possible to convert toluene-oxidized heavy byproducts into high-added-value products, benzyl alcohol and benzaldehyde, the produced saline water is recyclable for the production of a high-added-value product, sodium benzoate or benzoic acid, part of the heavy byproducts are converted into little heavy oil used as a fuel, and economic loss is lowered.

The invention relates to a three dimensional ordered macroporous structure Ag micrometer beam/Eu0.6Sr0.4FeO3 composite catalyst, its preparation and its application, which belongs to the composite catalyst technical field. Ag nanoparticles is aggregated to a micrometer bundles and loaded on a carrier Eu0.6Sr0.4FeO3 surface, the composite catalyst presents a pure perovskite phase. A 1mmol/L-5mmol/L AgNO3 solution is prepared according to mol ratio of 2:3 of AgNO3 to PVP constitutional unit, the pH value can be regulated to 8-9; a NaBH4 solution is prepared, wherein the AgNO3 concentration accounts for 1/2 of NaBH4 concentration; 3DOM Eu0.6Sr0.4FeO3 is immersed in the AgNO3 solution, AgNO3 and NaBH4 is added in the NaBH4 solution according to mol ratio of 1:2; a super ultrasonic wave auxiliary membrane reduction method is employed for connecting two solutions in a tubular type membrane reactor with nanometer Ag sol generated by reaction, and filtered and dried under the room temperature after the reaction is completed to obtain the catalyst. The loaded sample presents more excellent catalysis performance on the toluene oxidation reaction.

The invention discloses an intelligent control system and process for producing terephthalic acid by m-xylene oxidation. The intelligent control system comprises a slurry bed reactor, a first micro-interface generator, a second micro-interface generator, a condensation unit, a separation unit, a temperature control circulation unit and a crystallization filter, wherein the slurry bed reactor is used as a reaction place of xylene oxidation and is filled with liquid-phase phthalic acid; at least one first micro-interface generator is arranged on a fixed plate positioned in the slurry bed reactor; and at least one second micro-interface generator is arranged in the slurry bed reactor and is positioned below the first micro-interface generator. The system is further provided with the temperature control circulation unit which is used for pumping liquid at the bottom of the slurry bed reactor into a liquid phase inlet of the second micro-interface generator so as to achieve the effect of circulating a solvent in the reactor. The micro-interface generator and other devices are arranged in the reactor, so that the mass transfer efficiency of the gas phase and the liquid phase is improved,the reaction time is shortened, and the material consumption and energy consumption are reduced.

The invention discloses a recovery method for toluene oxidation production of benzaldehyde or a benzoic acid catalyst. The method is mainly characterized by comprising the following steps of: oxidizing toluene to produce benzaldehyde, benzyl alcohol and benzoic acid, and generating water in toluene oxidation reaction of taking cobalt, manganese and bromine as a catalytic system; firstly, extracting reactant toluene, and products benzaldehyde, benzoic acid and benzyl alcohol into cyclohexane by cyclohexane after the reaction is finished; separating an organic phase from a water phase containing the catalyst; separating the organic phase by rectification; firstly, separating all cyclohexane to feed to an extraction system; then separating acetic acid and toluene to feed to a reaction system; finally separating the product benzaldehyde and benzyl alcohol from benzoic acid; and feeding the catalyst containing a little of benzoic acid to the reaction system for directly carrying out next batch of toluene oxidation reaction after carrying out simple distillation to remove moisture by a water phase. The result shows that the recovered catalyst still has a good catalytic effect on toluene oxidation; and main product benzaldehyde is less in loss and high in yield in the separating process.

The invention provides a system and process for producing phthalic acid by strengthening xylene oxidation. The system comprises a slurry bed reactor, micro-interface generators, a circulating pipeline, a gas inlet pipeline and a separation unit, wherein the upper part of the slurry bed reactor is communicated with the condensation unit, and the lower part is communicated with the crystallization filter; the micro-interface generators are arranged in the slurry bed reactor and used for crushing gas into micron-sized micro bubbles, so that the mass transfer efficiency of gas and liquid is improved, and the reaction pressure is reduced; the circulating pipeline is used for pumping a liquid-phase material at the bottom of the slurry bed reactor into the second micro-interface generator; and afeed port of the separation unit is connected with the condensation unit, and a liquid-phase material outlet of the separation unit is communicated with a liquid-phase material inlet of the first micro-interface generator.

This invention provides a method of using dipl-halogena nitrotoluene to prepare dipl-halogena nitrobenzoic acid. Mix dipl-halogena nitrotoluene with nitric acid under normal temperature, and then take reaction at 110 to 300 deg C and 0 to 10MPa, to gain dipl-halogena nitrobenzoic acid. The mixture ratio (mol / mol) of nitric acid and dipl-halogena nitrotoluene is 1:21 to 100; the nitric acid concentration of 4% to 70%. Since the invention at room temperature and atmospheric pressure directly mix the materials, so operating temperature is low than the start temperature many, thus making operation simple and safe, the low production costs and high-yield, the reaction residue can be reused, little pollution, and good economic and social benefits.