Microbial origin
protein (MOP) is regarded as an alternative to feed and
food grade protein, offering a sustainable solution (negligible land
footprint and a water
footprint 14 times lower than that of soybean) to partially support the increased supply needs. Our goal is to incubate
methane-oxidizing
bacteria (MOB) by using
bubble column bioreactor (BCB) with internal gas recycling. The production process of microbial origin
protein consists of 4 steps: (a)
fermentation step using a
bubble column bioreactor (BCB) with internal gas recycling (
polypropylene with a thickness of 11 mm) and working volume of 20 L and column dimension of 11.8 cm as internal
diameter (D) and 213.0 cm as height (H), and a H / D ratio of 18.05; (b)
biomass harvesting and concentration using
centrifugation during 15 min at 3500 rpm and 4°C; (c)
High Pressure Homogenization (HPH)
processing was used to homogenize the
biomass in four passes at pressure levels of 150 MPa with a duration of 4 min between the different passes; and (d) Spray-
drying of the
biomass using a
spray dryer equipped with a rotary atomizer and the atomization pressure was maintained at 0.6 MPa. The methanotrophic biomass obtained exhibited an outstanding nutritional value. More specifically, a
high protein content (~62%) along with a balanced amino acids profile, covering all dispensable and non-dispensable AAs, was produced by this process. Moreover, the
lipid content (~8%) was also comparable to other
nutrient sources such as fishmeal (8%). All the results obtained, and all the parameters determined in the present study are sufficient to implement a
bubble column bioreactor at
industrial scale and to produce the microbial origin protein (MOP) for animal and
human nutrition.