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51 results about "Methyl isocyanate" patented technology

Methyl isocyanate (MIC) is an organic compound with the molecular formula CH₃NCO. Synonyms are isocyanatomethane, methyl carbylamine and MIC. Methyl isocyanate is an intermediate chemical in the production of carbamate pesticides (such as carbaryl, carbofuran, methomyl, and aldicarb). It has also been used in the production of rubbers and adhesives. As a highly toxic and irritating material, it is extremely hazardous to human health. It was the principal toxicant involved in the Bhopal disaster, which killed 3,787 people initially and officially 19,787 people in total.

New method for separating and recycling methyl isocyanate-decomposed tail gas

The invention relates to a new method for separating and recycling methyl isocyanate-decomposed tail gas, which solves the problems of the cyclic utilization of HCl and CHCl3 resources and the environmental pollution. The method comprises the following steps that: (1) the methyl isocyanate-decomposed tail gas is in cyclic contact with water scrubbing liquid through a water scrubbing tower, most of HCl gas in the tail gas is absorbed by the water scrubbing liquid, and one part of CHCl3 gas is condensed by the water scrubbing liquid until the HCl weight content in the water scrubbing liquid meet the requirements; (2) after the step (1), gas which is not absorbed by the water scrubbing liquid passes through a primary condensation and a secondary condensation to condense the CHCl3 gas, and residual gas is treated by a destroying tower and is then discharged to the upper air; and (3) finally, the water scrubbing liquid containing the HCl gas is enabled to stand to stratify, a lower layer of organic phase is pumped into a CHCl3 solvent recovery tank, and an upper layer of water phase is pumped into a hydrochloric acid tank. The overall separating and recycling process has the advantages of low energy consumption, high separation rate and high yield, removes the pollution to the environment by the tail gas, and realizes the cyclic utilization of the HCl and CHCl3 resources, thereby achieving the purpose of energy saving and emission reduction.
Owner:HUNAN GOFAR FINE CHEM IND TECH CO LDT

Deslagging method for continuous production of methyl isocyanate

The invention discloses a deslagging method for continuous production of methyl isocyanate. The method comprises the following steps: installing a deslagging machine below an air and liquid separator; performing air and liquid separation on a methyl isocyanate solution obtained by reaction by using the air and liquid separator; condensing a gas phase component and then rectifying and purifying to obtain a methyl isocyanate product; putting a liquid phase component in the deslagging machine and automatically removing tripolymethyl isocyanate solid slags; and returning the rest unreacted methyl carbamyl chloride, a trichloromethane solvent and a small amount of the methyl isocyanate product to a liquid mixing tank from the outlet of the deslagging machine and further reacting. The method disclosed by the invention can be used for automatically removing solid slags generated in the continuous production of the methyl isocyanate, realizing integration of deslagging and dry-recycle by adopting the deslagging machine, completely preventing direct contact between toxic materials and a person, reducing the labor strength, reducing toxication accidents, effectively evaporating residual volatile components such as raw materials, products and solvents in the solid slags and increasing the total yield of the products and the recycle rate of the solvents.
Owner:海利贵溪新材料科技有限公司

Treatment system and treatment method of residues in methyl isocyanate synthetic process

The invention provides a treatment system of residues in a methyl isocyanate synthetic process. The treatment system comprises a residue isolation tank, a blending groove and a residue steaming tank, wherein the residue isolation tank is used for collecting a residue material generated after decomposition of methylaminoformyl chloride in the methyl isocyanate synthetic process, standing and layering to obtain a liquid-phase material on the upper layer and a sediment material on the lower layer; the blending groove is connected with the top of the residue isolation tank and is used for collecting the liquid-phase material on the upper layer for cyclic utilization; the residue steaming tank is connected with the bottom of the residue isolation tank, and is used for collecting the sediment material on the lower layer as well as steaming and filtering the sediment material to separate the residues. The invention further provides a treatment method of the residues in the methyl isocyanate synthetic process. According to the system and the method, the generated residues can be separated effectively, and the liquid-phase material can be continuously and cyclically utilized, so that the problem that the residues in the methyl isocyanate synthetic process are difficult to effectively clear in time, and the production efficiency is improved.
Owner:HUNAN GOFAR FINE CHEM IND TECH CO LDT

Production control method of 98 percent carbofuran

ActiveCN102731453AAvoid recrystallization operationsHigh in CarbofuranOrganic chemistry1,2-DichloropropaneDichloropropane
The invention provides a production control method of 98 percent carbofuran. The method comprises the following steps: reacting by adopting 1,2-dichloroethane or 1,2-dichloropropane as a reacting and crystallizing solvent, wherein the usage of the solvent is 2 to 4 times that of the mass of furan phenol, and the molar ratio of the furan phenol to methyl isocyanate to triethylamine is 1:1.05-0.01; dripping methyl isocyanate at a refluxing temperature; cooling, crystallizing and filtering after the reaction; drying the filter cake to obtain a main product with mass content of between 98.0 and 98.9 percent; adding a new solvent with the same mass when 10 to 15 percent of the mass of the filtrate is separated every time, and combining to be used as a mother liquor for next reaction; and distilling the filtrate which is separated in each time, using the recycled solvent as a fresh solvent, and thus obtaining the carbofuran side product with the mass content of between 84.1 and 92.7 percent, wherein the total yield is 99.0 to 99.8 percent in furan phenol. According to the production control method, recrystallization operation can be avoided, the mass content of the main product carbofuran can be stably controlled to be between 98.0 and 98.9 percent, and the solvent recycling amount is small; the side produced carbofuran product with mass content of between 84.1 and 92.7 percent can be used as a raw material of 3 percent carbofuran granules.
Owner:HUNAN HAILI CHEM IND

Method for recycling chloroform in process of producing methyl isocyanate

The invention provides a method for recycling chloroform in a process of producing methyl isocyanate. The methyl isocyanate is prepared by reacting phosgene with monomethylamine to generate methylaminoformyl chloride, and decomposing methylaminoformyl chloride by taking chloroform as a solvent. The method for recycling chloroform in the process of producing methyl isocyanate is characterized by comprising the following steps: cooling decomposed tail gas to 30-40 DEG C by a cooler, then introducing the tail gas into a layering device, layering chloroform and hydrochloric acid in the tail gas in the layering device, enabling chloroform with high specific gravity to flow into a chloroform receiving kettle, receiving and circulating the chloroform for producing methyl isocyanate, and independently recycling hydrochloric acid with low specific gravity. The tail gas generated in the process of producing methyl isocyanate firstly flows through a falling-film absorption tower, HCl is absorbed into water, and then chloroform is quickly precipitated in a hydrochloric acid solution, so that the layering of hydrochloric acid and chloroform in the layering device is facilitated, and further hydrochloric acid and chloroform can be independently recycled; the recycled chloroform can be used for producing methyl isocyanate again; plenty of cost can be reduced. The method is simple and high in practicability.
Owner:安道麦股份有限公司

Slag removal method for continuous production of methyl isocyanate

The invention discloses a deslagging method for continuous production of methyl isocyanate. The method comprises the following steps: installing a deslagging machine below an air and liquid separator; performing air and liquid separation on a methyl isocyanate solution obtained by reaction by using the air and liquid separator; condensing a gas phase component and then rectifying and purifying to obtain a methyl isocyanate product; putting a liquid phase component in the deslagging machine and automatically removing tripolymethyl isocyanate solid slags; and returning the rest unreacted methyl carbamyl chloride, a trichloromethane solvent and a small amount of the methyl isocyanate product to a liquid mixing tank from the outlet of the deslagging machine and further reacting. The method disclosed by the invention can be used for automatically removing solid slags generated in the continuous production of the methyl isocyanate, realizing integration of deslagging and dry-recycle by adopting the deslagging machine, completely preventing direct contact between toxic materials and a person, reducing the labor strength, reducing toxication accidents, effectively evaporating residual volatile components such as raw materials, products and solvents in the solid slags and increasing the total yield of the products and the recycle rate of the solvents.
Owner:海利贵溪新材料科技有限公司

Tail gas hazard-free treatment method in synthesis of carbamate pesticide

The invention relates to a tail gas hazard-free treatment method in the synthesis of a carbamate pesticide. The method comprises the following steps: (1) firstly adding o-sec-butylphenol and triethylamine into a reaction kettle in a volume ratio of 1 to 0.005; (2) then introducing tail gas which comprises methyl isocyanate and is generated in the synthesis process of the carbamate pesticide, controlling the temperature of the reaction kettle between 30 and 50 DEG C and reacting for 1 to 3 hours; (3) detecting the content of BPMC in the reaction kettle after the reaction and stopping introducing the air when the content of BPMC is up to 40 to 50 percent and dropwise adding high-purity methyl isocyanate, wherein a volume ratio of the high-purity methyl isocyanate to the o-sec-butylphenol is 0.19-0.27:1; (4) then dropwise adding high-purity methyl isocyanate in the reaction kettle under the condition that the temperature of the reaction kettle is between 30 and 50 DEG C and preserving the heat for 15 to 60 minutes; and (5) finally detecting the content of BPMC which is subjected to the processing of the steps in the reaction kettle until the content of BPMC is over 95 percent. The method has low energy consumption of the process, high utilization and no pollution, ensures that the isocyanate resource is utilized and fulfills the aim of energy conservation and emission reduction.
Owner:HUNAN GOFAR FINE CHEM IND TECH CO LDT

Environment-friendly polyurethane composite material for roller outer ring and preparation method of environment-friendly polyurethane composite material

The invention discloses an environment-friendly polyurethane composite material for a roller outer ring. The environment-friendly polyurethane composite material comprises the following raw materials in parts by weight: 80-95 parts of a thermoplastic polyurethane elastomer, 0.5-0.8 part of fatty alcohol-polyoxyethylene ether, 11-13 parts of allyl alcohol, 0.7-1 part of methyl triethoxysilane, 10-16 parts of montmorillonite powder, 1-4 parts of butyltin trioctoate, 0.7-1 part of diacetone acrylamide, 1.2-1.7 parts of calcium ricinoleate, 0.7-0.9 part of 1,2-dimethylimidazole, 1-2 parts of casein, 1-1.5 parts of ammonium metaborate, 0.6-2 parts of alkylolamide, 7-9 parts of superfine silicon dioxide aerogel, 1-3 parts of isocyanate, 2-5 parts of tertiary amine, 3.5-4 parts of methyl isocyanate cyclohexane and 2.3-2.7 parts of high-solid low-adhesion alkyd resin. The environment-friendly polyurethane composite material is good in safety and environmental friendliness and low in processing cost in the production process; and modified mountain flour is mixed with silicon oxide aerogel and is processed by virtue of silane, so as to obtain a modified filler with good surface dispersity; and the filler can be well dispersed in polyurethane, so that the strength and stability of the finished product are improved.
Owner:宁波锐克轮业科技有限公司
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